UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
FORM 10-Q
(Mark One) | ||
ý | QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 | |
For the quarterly period ended June 30, 2010 |
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OR |
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o |
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
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For the transition period from to |
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Commission File Number 1-9753 |
GEORGIA GULF CORPORATION
(Exact name of registrant as specified in its charter)
DELAWARE (State or other jurisdiction of incorporation or organization) |
58-1563799 (I.R.S. Employer Identification No.) |
|
115 Perimeter Center Place, Suite 460, Atlanta, Georgia (Address of principal executive offices) |
30346 (Zip Code) |
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(770) 395-4500 (Registrant's telephone number, including area code) |
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes ý No o
Indicate by check mark whether the registrant has submitted electronically and posted on its corporate web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files). Yes o No o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, non-accelerated filer, or a smaller reporting company. See definition of "large accelerated filer," "accelerated filer" and "smaller reporting company" in Rule 12b-2 of the Exchange Act. (Check one):
Large accelerated filer o | Accelerated filer o | Non-accelerated filer ý (Do not check if a smaller reporting company) |
Smaller reporting company o |
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act). Yes o No ý
Indicate the number of shares outstanding of each of the issuer's classes of common stock, as of the latest practicable date.
Class | Outstanding as of August 10, 2010 | |
---|---|---|
Common Stock, $0.01 par value | 33,962,222 |
GEORGIA GULF CORPORATION FORM 10-Q
QUARTERLY PERIOD ENDED June 30, 2010
INDEX
2
PART I. FINANCIAL INFORMATION.
GEORGIA GULF CORPORATION AND SUBSIDIARIES
CONDENSED CONSOLIDATED BALANCE SHEETS
(Unaudited)
(In thousands, except par value and share data)
|
June 30, 2010 | December 31, 2009 | ||||||
---|---|---|---|---|---|---|---|---|
|
|
(Restated) |
||||||
ASSETS |
||||||||
Cash and cash equivalents |
$ | 35,163 | $ | 38,797 | ||||
Receivables, net of allowance for doubtful accounts of $16,344 in 2010 and $16,453 in 2009 |
316,769 | 208,941 | ||||||
Inventories |
295,305 | 251,397 | ||||||
Prepaid expenses |
25,181 | 24,002 | ||||||
Income tax receivables |
24,533 | 30,306 | ||||||
Deferred income taxes |
21,111 | 13,177 | ||||||
Total current assets |
718,062 | 566,620 | ||||||
Property, plant and equipment, net |
658,038 | 687,570 | ||||||
Goodwill |
202,887 | 203,809 | ||||||
Intangible assets, net of accumulated amortization of $11,500 in 2010 and $10,996 in 2009 |
14,699 | 15,223 | ||||||
Deferred income taxes |
1,513 | | ||||||
Other assets, net |
98,564 | 116,494 | ||||||
Non-current assets held for sale |
14,150 | 14,924 | ||||||
Total assets |
$ | 1,707,913 | $ | 1,604,640 | ||||
LIABILITIES AND STOCKHOLDERS' EQUITY |
||||||||
Current portion of long-term debt |
$ | 35,678 | $ | 28,231 | ||||
Accounts payable |
190,723 | 124,829 | ||||||
Interest payable |
25,865 | 2,844 | ||||||
Income taxes payable |
1,224 | 1,161 | ||||||
Accrued compensation |
18,788 | 16,069 | ||||||
Liability for unrecognized income tax benefits and other tax reserves |
8,632 | 9,529 | ||||||
Other accrued liabilities |
46,100 | 43,236 | ||||||
Total current liabilities |
327,010 | 225,899 | ||||||
Long-term debt |
711,867 | 710,774 | ||||||
Liability for unrecognized income tax benefits |
43,163 | 46,796 | ||||||
Deferred income taxes |
208,436 | 207,428 | ||||||
Other non-current liabilities |
35,367 | 37,036 | ||||||
Total liabilities |
1,325,843 | 1,227,933 | ||||||
Commitments and contingencies (Note 10) |
||||||||
Stockholders' equity: |
||||||||
Preferred stock$0.01 par value; 75,000,000 shares authorized; no shares issued |
| | ||||||
Common stock$0.01 par value; 100,000,000 shares authorized; shares issued and outstanding: 33,722,160 in 2010 and 33,718,367 in 2009 |
337 | 337 | ||||||
Additional paid-in capital |
476,028 | 472,018 | ||||||
Accumulated deficit |
(86,774 | ) | (89,431 | ) | ||||
Accumulated other comprehensive loss, net of tax |
(7,521 | ) | (6,217 | ) | ||||
Total stockholders' equity |
382,070 | 376,707 | ||||||
Total liabilities and stockholders' equity |
$ | 1,707,913 | $ | 1,604,640 | ||||
See accompanying notes to unaudited condensed consolidated financial statements.
3
GEORGIA GULF CORPORATION AND SUBSIDIARIES
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
(Unaudited)
|
Three Months Ended June 30, |
Six Months Ended June 30, |
|||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
(In thousands, except per share data)
|
2010 | 2009 (Restated) |
2010 | 2009 (Restated) |
|||||||||||
Net sales |
$ | 735,706 | $ | 524,343 | $ | 1,367,155 | $ | 931,674 | |||||||
Operating costs and expenses: |
|||||||||||||||
Cost of sales |
660,414 | 448,961 | 1,264,785 | 841,283 | |||||||||||
Selling, general and administrative expenses |
36,959 | 50,247 | 74,817 | 82,861 | |||||||||||
Long-lived asset impairment charges |
| 16,190 | | 16,190 | |||||||||||
Restructuring costs |
439 | 3,815 | 134 | 11,853 | |||||||||||
Loss on sale of assets, net |
| | | 62 | |||||||||||
Total operating costs and expenses |
697,812 | 519,213 | 1,339,736 | 952,249 | |||||||||||
Operating income (loss) |
37,894 | 5,130 | 27,419 | (20,575 | ) | ||||||||||
Gain on substantial modification of debt |
| | | 121,033 | |||||||||||
Interest expense, net |
(17,425 | ) | (41,347 | ) | (35,260 | ) | (76,519 | ) | |||||||
Foreign exchange loss |
(429 | ) | (955 | ) | (434 | ) | (933 | ) | |||||||
Income (loss) before income taxes |
20,040 | (37,172 | ) | (8,275 | ) | 23,006 | |||||||||
Benefit from income taxes |
(1,649 | ) | (39,838 | ) | (10,933 | ) | (28,141 | ) | |||||||
Net income |
$ | 21,689 | $ | 2,666 | $ | 2,658 | $ | 51,147 | |||||||
Earnings per share: |
|||||||||||||||
Basic |
$ | 0.62 | $ | 1.91 | $ | 0.08 | $ | 36.66 | |||||||
Diluted |
$ | 0.62 | $ | 1.90 | $ | 0.08 | $ | 36.54 | |||||||
Weighted average common shares: |
|||||||||||||||
Basic |
33,722 | 1,385 | 33,721 | 1,383 | |||||||||||
Diluted |
33,722 | 1,394 | 33,721 | 1,388 |
See accompanying notes to unaudited condensed consolidated financial statements.
4
GEORGIA GULF CORPORATION AND SUBSIDIARIES
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
(Unaudited)
|
Six Months Ended June 30, |
||||||||
---|---|---|---|---|---|---|---|---|---|
(In thousands)
|
2010 | 2009 (Restated) |
|||||||
Cash flows from operating activities: |
|||||||||
Net income |
$ | 2,658 | $ | 51,147 | |||||
Adjustments to reconcile net income to net cash provided by (used in) operating activities: |
|||||||||
Depreciation and amortization |
50,110 | 59,452 | |||||||
Loan cost write off |
| 4,600 | |||||||
Gain on substantial modification of debt |
| (121,033 | ) | ||||||
Foreign exchange loss (gain) |
(45 | ) | 666 | ||||||
Deferred income taxes |
(7,696 | ) | (24,391 | ) | |||||
Tax deficiency related to stock plans |
(695 | ) | (1,391 | ) | |||||
Long lived asset impairment charges and loss on sale of assets |
591 | 16,252 | |||||||
Stock based compensation |
1,548 | 1,399 | |||||||
Other non-cash items |
5,528 | (3,437 | ) | ||||||
Change in operating assets, liabilities and other |
(46,076 | ) | (3,293 | ) | |||||
Net cash provided by (used in) operating activities |
5,923 | (20,029 | ) | ||||||
Cash flows from investing activities: |
|||||||||
Capital expenditures |
(20,782 | ) | (18,385 | ) | |||||
Proceeds from sale of property, plant and equipment, and assets held-for sale |
1,549 | 878 | |||||||
Proceeds from insurance recoveries related to property, plant and equipment |
| 1,980 | |||||||
Net cash used in investing activities |
(19,233 | ) | (15,527 | ) | |||||
Cash flows from financing activities: |
|||||||||
Repayments on revolving line of credit |
| (4,363 | ) | ||||||
Borrowings on revolving line of credit |
| 102,513 | |||||||
Repayments on ABL revolver |
(303,501 | ) | | ||||||
Borrowings on ABL revolver |
313,572 | | |||||||
Repayment of long-term debt |
(25 | ) | (18,818 | ) | |||||
Stock compensation plan activity |
| (25 | ) | ||||||
Fees paid to amend or issue debt facilities |
(3,330 | ) | (29,661 | ) | |||||
Tax benefits from employee share-based exercises |
3,328 | | |||||||
Net cash provided by financing activities |
10,044 | 49,646 | |||||||
Effect of exchange rate changes on cash and cash equivalents |
(368 | ) | 235 | ||||||
Net change in cash and cash equivalents |
(3,634 | ) | 14,325 | ||||||
Cash and cash equivalents at beginning of period |
38,797 | 89,975 | |||||||
Cash and cash equivalents at end of period |
$ | 35,163 | $ | 104,300 | |||||
See accompanying notes to unaudited condensed consolidated financial statements.
5
GEORGIA GULF CORPORATION AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
1. BASIS OF PRESENTATION
The accompanying unaudited condensed consolidated financial statements have been prepared in accordance with accounting principles generally accepted in the United States of America for interim financial information and with the instructions to Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all of the information and footnotes required by accounting principles generally accepted in the United States of America for complete financial statements. The accompanying unaudited condensed consolidated financial statements do reflect all of the adjustments that, in the opinion of management, are necessary to present fairly the financial position, results of operations and cash flows for the interim periods reported. Such adjustments are of a normal, recurring nature. Our operating results for the three and six month periods ended June 30, 2010 are not necessarily indicative of the results that may be expected for any other interim period or for the full year ending December 31, 2010.
These unaudited condensed consolidated financial statements should be read in conjunction with the audited consolidated financial statements and notes to consolidated financial statements included in our Annual Report on Form 10-K/A for the year ended December 31, 2009 (the "2009 Annual Report"). Our financial results as of and for the year ended December 31, 2009 have been restated, including the financial results for the three and six months ended June 30, 2009. All information and disclosures contained herein have been updated to reflect the effect of such restatement. For a more detailed description of the restatement, see Note 19 of the Notes to these unaudited condensed consolidated financial statements. There have been no material changes in the significant accounting policies followed by us during the three and six month periods ended June 30, 2010 from those disclosed in the 2009 Annual Report, other than effective January 1, 2010 we changed our segment reporting as described in Note 17.
2. NEW ACCOUNTING PRONOUNCEMENTS
In June 2009, the Financial Accounting Standards Board ("FASB"), issued Accounting Standards Codification ("ASC") topic 810, Amendments to FASB Interpretation No. 46(R), which amends the consolidation guidance applicable to variable interest entities and the definition of a variable interest entity ("VIE"), and requires enhanced disclosures to provide more information about an enterprise's involvement in a VIE. In addition, it requires an enterprise to perform an analysis to determine whether the enterprise's variable interest gives it a controlling interest in a VIE. The analysis identifies the primary beneficiary of the VIE as the enterprise that has both (a) the power to direct the activities of the VIE and (b) the obligation to absorb losses of the VIE. This statement was effective for us in the first quarter of 2010. On December 23, 2009, the FASB issued Accounting Standard Update ("ASU") 2009-17. The amendments contained in ASU 2009-17 replace the quantitative-based risks-and-rewards calculation for determining which reporting entity, if any, has a controlling financial interest in a VIE with an approach focused on identifying which reporting entity has the power to direct the activities of a VIE that most significantly affect the entity's economic performance and the obligation to absorb losses of, or the right to receive benefits from, the entity. The ASU also requires additional disclosures about a reporting entity's involvement with VIEs and about any significant changes in risk exposure as a result of that involvement. On February 25, 2010, the FASB issued ASU 2010-10, which amends certain provisions of ASC topic 810. ASU 2010-10 defers the effective date of ASC topic 810 for a reporting enterprise's interest in certain entities and for certain money market mutual funds. In addition, the ASU amends certain provisions of ASC topic 810 to change how a decision maker or service provider determines whether its fee is a variable interest. We adopted ASC topic 810 and the ASUs noted above as of January 1, 2010, and the impact of this guidance did not have a material impact on our consolidated financial statements.
6
In June 2009, the FASB issued ASC topic 860, Accounting for Transfers of Financial Assetsan amendment of FASB Statement No. 140, which improves the relevance, representational faithfulness and comparability of the information that a reporting entity provides in its financial statements about a transfer of financial assets; the effects of a transfer on its financial position, financial performance and cash flows; and a transferor's continuing involvement, if any, in the transferred assets. This statement is effective for financial asset transfers occurring after the beginning of an entity's first fiscal year that begins after November 15, 2009. Early adoption is prohibited. The adoption of ASC topic 860 on January 1, 2010 did not have an impact on our consolidated financial statements.
On January 21, 2010, the FASB issued ASU 2010-06 which amends ASC topic 820, Fair Value Measurements and Disclosures, to add new requirements for disclosures about transfers into and out of Levels 1 and 2 of the fair value hierarchy and separate disclosures about purchases, sales, issuances, and settlements relating to Level 3 measurements of the fair value hierarchy. This ASU also clarifies existing fair value disclosure requirements about the level of disaggregation and about inputs and valuation techniques used to measure fair value. Further, ASU 2010-06 amends guidance on employers' disclosures about postretirement benefit plan assets under ASC topic 715 to require that disclosures be provided by classes of assets instead of major categories of assets. ASU 2010-06 is effective for the first reporting period (including interim periods) beginning after December 15, 2009, except for the requirement to provide Level 3 activity of purchases, sales, issuances, and settlements on a gross basis, which will be effective for fiscal years beginning after December 15, 2010 and for interim periods within those fiscal years. Early adoption is permitted. The adoption of this ASU did not have a material impact on our consolidated financial statements. We are currently evaluating the Level 3 activity disclosures and do not expect this portion of ASU 2010-06, when effective, will have a material impact on our consolidated financial statements.
On March 23, 2010, President Obama signed into law the Patient Protection and Affordable Care Act (the "Act"). The Act is a comprehensive health care reform bill that includes revenue raising provisions for nearly $400 billion over ten years through tax increases on high-income individuals, excise taxes on high cost group health plans, and new fees on selected health-care-related industries. The Act eliminates the tax deduction for the portion of the prescription drug costs for which an employer receives a Medicare Part D federal subsidy (i.e., it reduces a company's tax deduction). As a result of this enacted legislation, a company may need to reduce its deferred tax asset associated with the deductible temporary differences related to its other postemployment benefit obligation. The Act will not have a material impact on our consolidated financial statements.
3. RESTRUCTURING ACTIVITIES
In March 2008, we sold our outdoor storage building business for $13.0 million resulting in a loss of approximately $4.6 million recorded in the first quarter of 2008. As part of exiting this business, we initiated a restructuring plan (the "Outdoor Storage Plan"). In connection with the Outdoor Storage Plan, we incurred costs related to termination benefits, operating lease termination costs, asset impairment charges, relocation and other exit costs and have recognized these costs in accordance with ASC subtopic 420-10 and related accounting standards. No significant costs related to the Outdoor Storage Plan were incurred in the three or six months ended June 30, 2010, and we do not expect there to be any significant future costs associated with the Outdoor Storage Plan. These costs and recovery are included in restructuring costs in the accompanying unaudited condensed consolidated statement of operations.
In the fourth quarter of 2008, we initiated a restructuring plan (the "Fourth Quarter 2008 Restructuring Plan") that included the permanent shut down of our 450 million pound polyvinyl chloride ("PVC") manufacturing facility in Sarnia, Ontario, the exit of a recycled PVC compound manufacturing facility in Woodbridge, Ontario, the consolidation of various manufacturing facilities, and elimination of certain duplicative activities in our operations. In connection with the Fourth Quarter 2008 Restructuring Plan, we incurred costs related to termination benefits, including severance, pension and postretirement
7
benefits, operating lease termination costs, asset impairment charges, relocation and other exit costs and have recognized these costs in accordance with ASC subtopic 420-10 and related accounting standards. For the three and six months ended June 30, 2010, we incurred $0.5 million in restructuring expenses and a recovery of $0.3 million, respectively, related to the Fourth Quarter 2008 Restructuring Plan primarily due to additional termination benefits and exit costs of $0.5 million incurred during the second quarter of 2010, offset by the reversal of remediation costs that did not have to be incurred or reimbursed by us. This amount is included as a reduction in the additions column in the table below. In addition, for the three and six months ended June 30, 2010, we incurred $nil and $0.1 million in long-lived asset impairment charges, respectively. Other than the involuntary termination benefits accrued, we do not expect there to be any future costs associated with the Fourth Quarter 2008 Restructuring Plan. The expenses associated with the Fourth Quarter 2008 Restructuring Plan incurred for the three and six months ended June 30, 2009 for severance and exit costs totaled $2.0 million and $5.6 million, respectively. These costs and recovery are included in restructuring costs in the accompanying unaudited condensed consolidated statement of operations.
In May 2009, we initiated plans to further consolidate plants in our window and door profiles business (the "2009 Window and Door Consolidation Plan"). As a result we incurred restructuring costs, including fixed asset impairment charges, termination benefits and other exit costs which have been recognized in accordance with ASC subtopic 420-10 and related accounting standards. For the three and six months ended June 30, 2010, we incurred $nil and $0.4 million of additional restructuring expenses, respectively, which are included in the table below. For the three months and six months ended June 30, 2009, $1.7 million of restructuring expenses were incurred, and are included in the table below. Additional future costs for the 2009 Window and Door Consolidation Plan are estimated to be approximately $0.6 million, consisting primarily of future non-workforce related costs.
A summary of our restructuring activities, including costs recognized as a result of the Fourth Quarter 2008 Restructuring Plan, the Outdoor Storage Plan and the 2009 Window and Door Consolidation Plan, by reportable segment (see Note 17) for the three and six months ended June 30, 2010 is as follows:
(In thousands)
|
Balance at March 31, 2010 |
Additions | Cash Payments |
Foreign Exchange and Other Adjustments |
Balance at June 30, 2010 |
||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Chlorovinyls |
|||||||||||||||||
Fourth Quarter 2008 Restructuring Plan: |
|||||||||||||||||
Involuntary termination benefits |
$ | 49 | $ | 157 | $ | | $ | 42 | $ | 248 | |||||||
Exit costs |
542 | 332 | (699 | ) | (8 | ) | 167 | ||||||||||
Building Products |
|||||||||||||||||
Fourth Quarter 2008 Restructuring Plan: |
|||||||||||||||||
Involuntary termination benefits |
2,103 | 5 | (513 | ) | (71 | ) | 1,524 | ||||||||||
Exit costs |
| | | ||||||||||||||
2009 Window and Door Consolidation Plan: |
|||||||||||||||||
Involuntary termination benefits |
651 | (36 | ) | (117 | ) | (21 | ) | 477 | |||||||||
Exit costs |
| 4 | (4 | ) | | ||||||||||||
Outdoor Storage Plan: |
|||||||||||||||||
Involuntary termination benefits |
127 | (23 | ) | (11 | ) | (3 | ) | 90 | |||||||||
Corporate |
|||||||||||||||||
Fourth Quarter 2008 Restructuring Plan: |
|||||||||||||||||
Involuntary termination benefits |
49 | | | (49 | ) | | |||||||||||
Total |
$ | 3,521 | $ | 439 | $ | (1,344 | ) | $ | (110 | ) | $ | 2,506 | |||||
8
(In thousands)
|
Balance at December 31, 2009 |
Additions | Cash Payments |
Foreign Exchange and Other Adjustments |
Balance at June 30, 2010 |
||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Chlorovinyls |
|||||||||||||||||
Fourth Quarter 2008 Restructuring Plan: |
|||||||||||||||||
Involuntary termination benefits |
$ | 1,030 | $ | 157 | $ | (991 | ) | $ | 52 | $ | 248 | ||||||
Exit costs |
1,976 | (756 | ) | (922 | ) | (131 | ) | 167 | |||||||||
Building Products |
|||||||||||||||||
Fourth Quarter 2008 Restructuring Plan: |
|||||||||||||||||
Involuntary termination benefits |
2,418 | 230 | (1,127 | ) | 3 | 1,524 | |||||||||||
Exit costs |
| 55 | (55 | ) | | | |||||||||||
2009 Window and Door Consolidation Plan: |
|||||||||||||||||
Involuntary termination benefits |
879 | (104 | ) | (301 | ) | 3 | 477 | ||||||||||
Exit costs |
179 | 460 | (639 | ) | | | |||||||||||
Outdoor Storage Plan: |
|||||||||||||||||
Involuntary termination benefits |
163 | (44 | ) | (29 | ) | | 90 | ||||||||||
Corporate |
|||||||||||||||||
Fourth Quarter 2008 Restructuring Plan: |
|||||||||||||||||
Involuntary termination benefits |
48 | | | (48 | ) | | |||||||||||
Total |
$ | 6,693 | $ | (2 | ) | $ | (4,064 | ) | $ | (121 | ) | $ | 2,506 | ||||
A summary of our restructuring activities, including costs recognized as a result of the Fourth Quarter 2008 Restructuring Plan, the Outdoor Storage Plan, and the 2009 Window and Door Consolidation Plan by reportable segment for the three and six months ended June 30, 2009 is as follows:
(In thousand)
|
Balance at March 31, 2009 |
Additions | Cash Payments |
Foreign Exchange and Other Adjustments |
Balance at June 30, 2009 |
||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Chlorovinyls |
|||||||||||||||||
Fourth Quarter 2008 Restructuring Plan: |
|||||||||||||||||
Involuntary termination benefits |
$ | 1,929 | $ | 148 | $ | (376 | ) | $ | 130 | $ | 1,831 | ||||||
Exit costs |
3,875 | 1,281 | (1,397 | ) | 334 | 4,093 | |||||||||||
Other |
1,184 | | | (1,184 | ) | | |||||||||||
Building Products |
|||||||||||||||||
Fourth Quarter 2008 Restructuring Plan: |
|||||||||||||||||
Involuntary termination benefits |
3,170 | 539 | (1,869 | ) | 385 | 2,225 | |||||||||||
Exit costs |
1 | | | | 1 | ||||||||||||
Other |
1,967 | | | (1,967 | ) | | |||||||||||
2009 Window and Door Consolidation Plan: |
|||||||||||||||||
Involuntary termination benefits |
| 1,717 | (111 | ) | (11 | ) | 1,595 | ||||||||||
Outdoor Storage Plan: |
|||||||||||||||||
Involuntary termination benefits |
346 | | (87 | ) | (54 | ) | 205 | ||||||||||
Exit costs |
3,403 | 117 | (117 | ) | 282 | 3,685 | |||||||||||
Corporate |
|||||||||||||||||
Fourth Quarter 2008 Restructuring Plan: |
|||||||||||||||||
Involuntary termination benefits |
32 | 13 | (45 | ) | | | |||||||||||
Total |
$ | 15,907 | $ | 3,815 | $ | (4,002 | ) | $ | (2,085 | ) | $ | 13,635 | |||||
9
(In thousand)
|
Balance at December 31, 2008 |
Additions | Cash Payments |
Foreign Exchange and Other Adjustments |
Balance at June 30, 2009 |
||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Chlorovinyls |
|||||||||||||||||
Fourth Quarter 2008 Restructuring Plan: |
|||||||||||||||||
Involuntary termination benefits |
$ | 3,246 | $ | 264 | $ | (1,721 | ) | $ | 42 | $ | 1,831 | ||||||
Exit costs |
4,185 | 3,202 | (3,496 | ) | 202 | 4,093 | |||||||||||
Other |
1,184 | | | (1,184 | ) | | |||||||||||
Building Products |
|||||||||||||||||
Fourth Quarter 2008 Restructuring Plan: |
|||||||||||||||||
Involuntary termination benefits |
2,755 | 2,149 | (3,093 | ) | 414 | 2,225 | |||||||||||
Exit costs |
1 | | | | 1 | ||||||||||||
Other |
1,967 | | | (1,967 | ) | | |||||||||||
2009 Window and Door Consolidation Plan: |
|||||||||||||||||
Involuntary termination benefits |
| 1,717 | (111 | ) | (11 | ) | 1,595 | ||||||||||
Outdoor Storage Plan: |
|||||||||||||||||
Involuntary termination benefits |
523 | 122 | (238 | ) | (202 | ) | 205 | ||||||||||
Exit costs |
1,779 | 1,886 | (117 | ) | 137 | 3,685 | |||||||||||
Corporate |
|||||||||||||||||
Fourth Quarter 2008 Restructuring Plan: |
|||||||||||||||||
Involuntary termination benefits |
| 45 | (45 | ) | | | |||||||||||
Total |
$ | 15,640 | $ | 9,385 | $ | (8,821 | ) | $ | (2,569 | ) | $ | 13,635 | |||||
(In thousand)
|
Three and Six Months Ended June 30, 2009 |
||||
---|---|---|---|---|---|
Chlorovinyls |
|||||
Fourth Quarter 2008 Restructuring Plan: |
|||||
Impairment of long-lived assets |
$ | 478 | |||
Buildings products |
|||||
Window and Door Consolidation Plan: |
|||||
Impairment of long-lived assets |
15,712 | ||||
Total |
$ | 16,190 | |||
In the first quarter of 2009, we engaged the services of several consultants to assist us in performance improvement, and transportation management and indirect sourcing cost reduction initiatives among other areas of the business with the ultimate goal to restructure our businesses and improve and sustain profitability for the long-term. For the six months ended June 30, 2009, we incurred $2.5 million related to fees paid to these consultants to advise us on the restructuring strategies noted above which are included in restructuring costs in the accompanying unaudited condensed consolidated statement of operations.
4. ACCOUNTS RECEIVABLE SECURITIZATION
On March 17, 2009, we entered into a new Asset Securitization agreement pursuant to which we sold an undivided percentage ownership interest in a certain defined pool of our U.S. and Canadian trade accounts receivable on a revolving basis through a wholly owned subsidiary to a third party (the "Securitization"). This wholly owned subsidiary was funded through advances on sold trade receivables and collections of those trade receivables and its activities were exclusively related to the Securitization. This Securitization replaced a previous agreement pursuant to which we sold an undivided percentage ownership interest in a certain defined pool of our U.S. trade receivables on a revolving basis through a
10
wholly owned subsidiary to two third parties. Under the Securitization agreement we could sell ownership interests in new receivables to bring the ownership interests sold up to a maximum of $175.0 million. As collections reduced our accounts receivable included in the pool, we could sell ownership interests in new receivables to bring the ownership interests sold up to a maximum of $175.0 million, as permitted by the Securitization. However, as of December 22, 2009 the Securitization was replaced with a four-year term senior secured asset-based revolving credit facility that provides for a maximum of $300 million of revolving credit, subject to borrowing base availability and other terms and conditions (the "ABL Revolver") (see Note 9). As a result of the termination and replacement of our Securitization and the execution of the ABL Revolver, we repurchased $110.0 million of previously sold accounts receivable. The repurchase of these trade receivables did not result in any significant losses and as of March 31, 2010 these repurchased receivables have been collected.
5. INVENTORIES
The major classes of inventories were as follows:
(In thousands)
|
June 30, 2010 |
December 31, 2009 |
|||||
---|---|---|---|---|---|---|---|
Raw materials, work-in-progress, and supplies |
$ | 127,756 | $ | 97,351 | |||
Finished goods |
167,549 | 154,046 | |||||
Inventories |
$ | 295,305 | $ | 251,397 | |||
6. PROPERTY, PLANT AND EQUIPMENT, NET
Property, plant and equipment consisted of the following:
(In thousands)
|
June 30, 2010 |
December 31, 2009 |
|||||
---|---|---|---|---|---|---|---|
Machinery and equipment |
$ | 1,349,824 | $ | 1,346,740 | |||
Land and land improvements |
85,462 | 86,013 | |||||
Buildings |
194,128 | 195,602 | |||||
Construction-in-progress |
32,429 | 25,629 | |||||
Property, plant and equipment, at cost |
1,661,843 | 1,653,984 | |||||
Accumulated depreciation |
1,003,805 | 966,414 | |||||
Property, plant and equipment, net |
$ | 658,038 | $ | 687,570 | |||
7. OTHER ASSETS, NET
Other assets, net of accumulated amortization, consisted of the following:
(In thousands)
|
June 30, 2010 |
December 31, 2009 |
|||||
---|---|---|---|---|---|---|---|
Advances for long-term purchase contracts |
$ | 58,230 | $ | 67,257 | |||
Investment in joint ventures |
10,549 | 12,804 | |||||
Debt issuance costs, net |
23,839 | 25,654 | |||||
Long-term receivables |
102 | 3,714 | |||||
Other |
5,844 | 7,065 | |||||
Total other assets, net |
$ | 98,564 | $ | 116,494 | |||
11
The decrease in Advances for long-term purchase contracts is the result of amortizing the prepayments usage over the terms of the related contracts. The amortization of these costs is reflected as other non-cash items in the accompanying unaudited condensed consolidated statement of cash flows.
Assets Held-For-Sale. Assets held for sale includes real estate totaling $14.2 million and $14.9 million at June 30, 2010 and December 31, 2009, respectively.
8. GOODWILL AND OTHER INTANGIBLE ASSETS
Goodwill. The following table provides the detail of the changes to goodwill by reportable segment during the six months ended June 30, 2010 from the year ended December 31, 2009.
In thousands
|
Chlorovinyls | Building Products |
Total | |||||||
---|---|---|---|---|---|---|---|---|---|---|
Gross goodwill at December 31, 2009 |
239,444 | 152,058 | 391,502 | |||||||
Accumulated impairment losses at December 31, 2009 |
(55,487 | ) | (132,206 | ) | (187,693 | ) | ||||
Net goodwill at December 31, 2009 |
$ | 183,957 | $ | 19,852 | $ | 203,809 | ||||
Gross goodwill at December 31, 2009 |
239,444 | 152,058 | 391,502 | |||||||
Foreign currency translation adjustment |
(922 | ) | | (922 | ) | |||||
Gross goodwill at June 30, 2010 |
238,522 | 152,058 | 390,580 | |||||||
Accumulated impairment losses at June 30, 2010 |
(55,487 | ) | (132,206 | ) | (187,693 | ) | ||||
Net goodwill at June 30, 2010 |
$ | 183,035 | $ | 19,852 | $ | 202,887 | ||||
Indefinite lived intangible assets. At June 30, 2010 and December 31, 2009 we held trade names as indefinite lived intangible assets. The following table provides the summary of indefinite-lived intangible assets by reporting segment as of June 30, 2010 and December 31, 2009.
Indefinite-lived intangible assets-trade names
In thousands
|
Chlorovinyls | Building Products |
Total | |||||||
---|---|---|---|---|---|---|---|---|---|---|
Balance at December 31, 2009 |
$ | 353 | $ | 4,137 | $ | 4,490 | ||||
Foreign currency translation adjustment |
(3 | ) | (18 | ) | (21 | ) | ||||
Balance at June 30, 2010 |
$ | 350 | $ | 4,119 | $ | 4,469 | ||||
Finite-lived intangible assets. At June 30, 2010 and December 31, 2009, we also had customer relationship and technology intangible assets. The following table provides the summary of finite-lived intangible assets by reportable segment as of June 30, 2010 and December 31, 2009.
12
Finite-lived intangible assets
In thousands
|
Chlorovinyls | Building Products |
Total | ||||||||
---|---|---|---|---|---|---|---|---|---|---|---|
Gross carrying amounts at June 30, 2010: |
|||||||||||
Customer relationships |
$ | 199 | $ | 11,422 | $ | 11,621 | |||||
Technology |
| 11,867 | 11,867 | ||||||||
Total |
199 | 23,289 | 23,488 | ||||||||
Accumulated amortization at June 30, 2010: |
|||||||||||
Customer relationships |
(124 | ) | (5,037 | ) | (5,161 | ) | |||||
Technology |
| (6,339 | ) | (6,339 | ) | ||||||
Total |
(124 | ) | (11,376 | ) | (11,500 | ) | |||||
Foreign currency translation adjustment and other at June 30, 2010: |
|||||||||||
Customer relationships |
(75 | ) | (1,683 | ) | (1,758 | ) | |||||
Technology |
| | | ||||||||
Total |
(75 | ) | (1,683 | ) | (1,758 | ) | |||||
Net carrying amounts at June 30, 2010: |
|||||||||||
Customer relationships |
| 4,702 | 4,702 | ||||||||
Technology |
| 5,528 | 5,528 | ||||||||
Total |
$ | | $ | 10,230 | $ | 10,230 | |||||
In thousands
|
Chlorovinyls | Building Products |
Total | ||||||||
---|---|---|---|---|---|---|---|---|---|---|---|
Gross carrying amounts at December 31, 2009: |
|||||||||||
Customer relationships |
$ | 199 | $ | 11,422 | $ | 11,621 | |||||
Technology |
| 11,867 | 11,867 | ||||||||
Total |
199 | 23,289 | 23,488 | ||||||||
Accumulated amortization at December 31, 2009: |
|||||||||||
Customer relationships |
(124 | ) | (4,868 | ) | (4,992 | ) | |||||
Technology |
| (6,004 | ) | (6,004 | ) | ||||||
Total |
(124 | ) | (10,872 | ) | (10,996 | ) | |||||
Foreign currency translation adjustment and other at December 31, 2009: |
|||||||||||
Customer relationships |
(75 | ) | (1,684 | ) | (1,759 | ) | |||||
Technology |
| | | ||||||||
Total |
(75 | ) | (1,684 | ) | (1,759 | ) | |||||
Net carrying amounts at December 31, 2009: |
|||||||||||
Customer relationships |
| 4,870 | 4,870 | ||||||||
Technology |
| 5,863 | 5,863 | ||||||||
Total |
$ | | $ | 10,733 | $ | 10,733 | |||||
13
The average estimated useful life for customer relationships and technology are 18 years and 12 years, respectively. Amortization expense for the finite-lived intangible assets for the three and six months ended June 30, 2010 and June 30, 2009 was as follows:
In thousands
|
June 30, 2010 |
June 30, 2009 |
|||||
---|---|---|---|---|---|---|---|
For the three months ended |
$ | 264 | $ | 252 | |||
For the six months ended |
504 | 504 |
Total finite-lived intangible asset estimated annual amortization expense for the next five fiscal years is approximately $1.0 million per year.
9. LONG-TERM DEBT
Long-term debt consisted of the following:
In thousands
|
June 30, 2010 |
December 31, 2009 |
||||||
---|---|---|---|---|---|---|---|---|
Senior secured credit facility: |
||||||||
Senior secured ABL revolving credit facility due 2013 |
$ | 65,678 | $ | 56,462 | ||||
9.0% senior secured notes due 2017 |
496,907 | 496,739 | ||||||
7.125% senior notes due 2013 |
8,965 | 8,965 | ||||||
9.5% senior notes due 2014 |
13,156 | 13,151 | ||||||
10.75% senior subordinated notes due 2016 |
41,385 | 41,360 | ||||||
Lease financing obligation |
105,562 | 106,436 | ||||||
Other |
15,892 | 15,892 | ||||||
Total debt |
747,545 | 739,005 | ||||||
Less current portion |
(35,678 | ) | (28,231 | ) | ||||
Long-term debt |
$ | 711,867 | $ | 710,774 | ||||
On December 22, 2009, we refinanced our senior secured credit facility and our $175 million asset securitization agreement. At the time of the refinancing, our senior secured credit facility was comprised of a $300 million revolving credit facility and a $347.7 million Term Loan B. We replaced the senior secured credit facility and Securitization facility with the ABL Revolver and the issuance of $500.0 million in principal amount of our 9.0 percent senior secured notes.
The ABL Revolver provides for a maximum of $300 million of revolving credit through December 2013, subject to borrowing base availability, including sub-limits for letters of credit and swing line loans. The borrowing base is equal to specified percentages of our eligible accounts receivable and inventories, less a fixed $15 million availability reserve and other reserves reasonably determined by the co-collateral agents. Borrowings under the ABL Revolver are secured by substantially all of our assets.
The weighted average interest rate under the ABL Revolver was 5.0 percent and 6.0 percent as of June 30, 2010 and December 31, 2009, respectively. In addition to paying interest on outstanding principal under the ABL Revolver, we are required to pay a commitment fee in respect of the unutilized commitments and we must also pay customary letter of credit fees equal to the applicable margin (as defined in the ABL Revolver) on London Interbank Offered Rate ("LIBOR") loans and agency fees.
The ABL Revolver requires that if excess availability is less than $45 million, we must comply with a minimum fixed charge coverage ratio test of 1.10 to 1.00. At June 30, 2010 and December 31, 2009 excess availability was $198.3 million and $134.5 million, respectively. In addition, the ABL Revolver includes affirmative and negative covenants that, subject to significant exceptions, limit our ability and the ability of our subsidiaries to, among other things: incur, assume or permit to exist additional indebtedness or
14
guarantees; incur liens; make investments and loans; pay dividends, make payments or redeem or repurchase capital stock; engage in mergers, acquisitions and asset sales; prepay, redeem or purchase certain indebtedness, including the 9.0 percent senior secured notes; amend or otherwise alter terms of certain indebtedness, including the 9.0 percent senior secured notes; engage in certain transactions with affiliates; and alter the business that we conduct.
If at any time the aggregate amount of outstanding loans, unreimbursed letter of credit drawings and undrawn letters of credit under the ABL Revolver exceeds the lesser of (i) the commitment amount and (ii) the borrowing base, we will be required to repay outstanding loans and cash collateralize letters of credit in an aggregate amount equal to such excess, with no reduction of the commitment amount. If the amount available under the ABL Revolver is less than $60 million for a period of three consecutive business days or certain events of default have occurred, we will be required to deposit cash from our material deposit accounts (including all concentration accounts) daily in a collection account maintained with the administrative agent under the ABL Revolver, which will be used to repay outstanding loans and cash collateralize letters of credit.
At June 30, 2010 and December 31, 2009, we had $65.7 million and $56.5 million in outstanding principal borrowed under the ABL Revolver and had outstanding letters of credit totaling $21.0 million and $45.2 million, respectively. Over the next twelve months, we expect to repay $35.7 million of borrowings under our ABL Revolver. Therefore, we have classified this debt as current in our accompanying unaudited condensed consolidated balance sheet as of June 30, 2010. For the six months ended June 30, 2010, borrowings and repayments on our revolving credit facility have been presented on a gross basis in our condensed consolidated statement of cash flows. Such borrowings and repayments on our revolving credit facilities for the six months ended June 30, 2009, have been presented on a gross basis in the accompanying condensed consolidated statement of cash flows to conform to the presentation for the six months ended June 30, 2010.
On December 22, 2009, we issued $500.0 million principal amount of 9.0 percent senior secured notes due 2017. Interest on these notes is payable January 15 and July 15 of each year. On or after January 15, 2014, we may redeem the notes in whole or in part, initially at 104.5 percent of their principal amount, and thereafter at prices declining annually to 100 percent on or after January 15, 2016. During any twelve-month period prior to January 15, 2014, we may make optional redemptions of up to 10 percent of the aggregate principal amount of the 9.0 percent notes at a redemption price of 103.0 percent of such principal amount plus any accrued and unpaid interest. In addition, prior to January 15, 2013, we may redeem up to 35 percent of the aggregate principal amount of the notes at a redemption price equal to 109.0 percent of such principal amount, plus any accrued and unpaid interest. In addition, we may redeem some or all of the notes at any time prior to January 15, 2014 at a price equal to the principal amount thereof plus a make-whole premium and any accrued and unpaid interest. The 9.0 percent senior secured notes are secured by substantially all of our assets and contain certain restrictive covenants including restrictions on debt incurrence, granting of liens, dividends, acquisitions and investments.
Management believes based on current and projected levels of operations and conditions in our markets that cash flow from operations, together with our cash and cash equivalents on hand of $35.2 million and the availability to borrow an additional $198.3 million under our ABL Revolver as of June 30, 2010, will be adequate for the foreseeable future to (i) make required payments of principal and interest on our debt and fund our working capital and capital expenditure requirements Additionally, based on our current and projected levels of operations and financial conditions we believe we will be able to continue for the foreseeable future to meet the restrictive covenants and comply with the financial ratio requirements of the ABL Revolver and the indenture related to the 9.0 percent senior secured notes. As of June 30, 2010, we were in compliance with all required debt covenants.
15
Lease Financing Transaction. The lease financing obligation is the result of the sale and concurrent leaseback of certain land and buildings in Canada in 2007. In connection with this transaction, a collateralized letter of credit was issued in favor of the buyer lessor resulting in the transaction being recorded as a financing transaction rather than a sale, and the land and building and related accounts continue to be recognized in the condensed consolidated balance sheet. The future minimum lease payments under the terms of the related lease agreements at June 30, 2010 are $3.4 million in 2010, $7.0 million in 2011, $7.1 million in 2012, $7.3 million in 2013, $7.4 million in 2014, and $17.2 million thereafter. The change in the future minimum lease payments from the December 31, 2009 balance is due to monthly payments and the change in the Canadian dollar exchange rate during the six months ended June 30, 2010.
10. COMMITMENTS AND CONTINGENCIES
Legal Proceedings. In August 2004 and January and February 2005, the United States Environmental Protection Agency ("the USEPA") conducted environmental investigations of our manufacturing facilities in Aberdeen, Mississippi and Plaquemine, Louisiana, respectively. The USEPA informed us that it identified several "areas of concern," and indicated that such areas of concern, may in its view, constitute violations of applicable requirements, thus warranting monetary penalties and possible injunctive relief. In lieu of pursuing such relief through its traditional enforcement process, the USEPA proposed that the parties enter into negotiations in an effort to reach a global settlement of the areas of concern and that such a global settlement cover our manufacturing facilities in Lake Charles, Louisiana and Oklahoma City, Oklahoma as well. During the second quarter of 2006, we were informed by the USEPA that its regional office responsible for Oklahoma and Louisiana desired to pursue resolution of these matters on a separate track from the regional office responsible for Mississippi, with which we reached a settlement agreement. We have not yet achieved a settlement with the USEPA regional office responsible for Oklahoma and Louisiana. However, on November 17, 2009, we received a unilateral administrative order ("UAO") from this USEPA regional office. The UAO, issued pursuant to Section 3013(a) of the Resource Conservation and Recovery Act ("RCRA"), requires us to take certain monitoring and assessment activities in and around several of our wastewater and storm water conveyance systems. In addition, on December 17, 2009, we received a Notice of Potential Penalty ("NOPP") from the Louisiana Department of Environmental Quality. The NOPP contains allegations of violations that may potentially be similar in nature to allegations of violations by USEPA discussed above. The NOPP does not identify a specific penalty amount. It is likely that any settlement, if achieved, will result in the imposition of monetary penalties, capital expenditures for installation of environmental controls, and/or other relief. We are not able to forecast the total cost of any monetary penalties, environmental projects, or other relief that would be imposed in any settlement or order. While we expect that such costs will exceed $100,000, we do not expect that such costs will have a material effect on our financial position, results of operations, or cash flows.
In addition, we are currently, and may in the future become, subject to other claims and legal actions that arise in the ordinary course of business. We believe that the ultimate liability, if any, with respect to these other known claims and legal actions will not have a material effect on our financial position or on our results of operations.
Environmental Regulation. Our operations are subject to increasingly stringent federal, state and local laws and regulations relating to environmental quality. These regulations, which are enforced principally by the USEPA and comparable state agencies and Canadian federal and provincial agencies, govern the management of solid hazardous waste, emissions into the air and discharges into surface and underground waters, and the manufacture of chemical substances. In addition to the matters involving environmental regulation above, we have the following potential environmental issues.
In the first quarter of 2007, the USEPA informed us of possible noncompliance at our Aberdeen, Mississippi facility with certain provisions of the Toxic Substances Control Act. Subsequently, we discovered possible non-compliance involving our Plaquemine, Louisiana and Pasadena, Texas facilities, which were then disclosed. We expect that all of these matters will be resolved in one settlement agreement
16
with USEPA. While the penalties, if any, for such noncompliance may exceed $100,000, we do not expect that any penalties will have a material effect on our financial position, results of operations, or cash flows.
There are several serious environmental issues concerning the VCM facility at Lake Charles, Louisiana we acquired from CONDEA Vista Company ("CONDEA Vista" is now Sasol North America, Inc.) on November 12, 1999. Groundwater contamination was first identified in 1981 and substantial investigation of the groundwater at the site has been conducted. Groundwater remediation through the installation of groundwater recovery wells began in 1984. The site currently contains an extensive network of monitoring wells and recovery wells. Investigation to determine the full extent of the contamination is ongoing. It is possible that offsite groundwater recovery will be required, in addition to groundwater monitoring. Soil remediation could also be required.
Investigations are currently underway by federal environmental authorities concerning contamination of an estuary near the Lake Charles VCM facility, known as the Calcasieu Estuary. It is likely that this estuary will be listed as a Superfund site and will be the subject of a natural resource damage recovery claim. It is estimated that there are about 200 potentially responsible parties ("PRPs") associated with the estuary contamination. CONDEA Vista is included among these parties with respect to its Lake Charles facilities, including the VCM facility we acquired. The estimated cost for investigation and remediation of the estuary is unknown and could be significant. Also, Superfund statutes may impose joint and several liability for the cost of investigations and remedial actions on any company that generated the waste, arranged for disposal of the waste, transported the waste to the disposal site, selected the disposal site, or presently or formerly owned, leased or operated the disposal site or a site otherwise contaminated by hazardous substances. Any or all of the responsible parties may be required to bear all of the costs of cleanup regardless of fault, legality of the original disposal or ownership of the disposal site. Currently, we discharge our wastewater to CONDEA Vista, which has a permit to discharge treated wastewater into the estuary.
CONDEA Vista has agreed to retain responsibility for substantially all environmental liabilities and remediation activity relating to the vinyls business we acquired from it, including the Lake Charles VCM facility. For all matters of environmental contamination that were known at the time of acquisition (November 1999), we may make a claim for indemnification at any time. For environmental matters that were then unknown, we must generally have made such claims for indemnification before November 12, 2009.
At our Lake Charles VCM facility, CONDEA Vista continued to conduct the ongoing remediation at its expense until November 12, 2009. We are now responsible for remediation costs up to about $150,000 per year, as well as costs in any year in excess of this annual amount up to an aggregate one-time amount of about $2.3 million. As part of our ongoing assessment of our environmental contingencies, we determined these remediation costs to be probable and estimable and therefore maintained a $2.2 million accrual in non-current liabilities at June 30, 2010.
As for employee and independent contractor exposure claims, CONDEA Vista is responsible for exposures before November 12, 2009, and we are responsible for exposures after November 12, 2009, on a pro rata basis determined by years of employment or service before and after November 12, 1999, by any claimant.
In May 2008, our management was informed that further efforts to remediate a spill of styrene reducer at our Royal Mouldings facility in Atkins, Virginia would be necessary. The spill was the result of a supply line rupture from an external holding tank. As a result of this spill, the facility entered into a voluntary remediation agreement with the Virginia Department of Environmental Quality ("VDEQ") in August 2003 and began implementing the terms of the voluntary agreement shortly thereafter. In August 2007, the facility submitted a report on the progress of the remediation to the VDEQ. Subsequently, the VDEQ responded by indicating that continued remediation of the area impacted by the spill is required. While the additional remediation costs may exceed $100,000, we do not expect such costs will have a material effect on our financial position, results of operations or cash flows.
17
We believe that we are in material compliance with all current environmental laws and regulations. We estimate that any expenses incurred in maintaining compliance with these requirements will not materially affect earnings or cause us to materially exceed our level of anticipated capital expenditures. However, there can be no assurance that regulatory requirements will not change, and it is not possible to accurately predict the aggregate cost of compliance resulting from any such changes.
11. EARNINGS PER SHARE
We calculate earnings per share in accordance with ASC subtopic 260-10, Earnings per Share, using the two-class method. The two-class method requires that share-based awards with non-forfeitable dividends be classified as participating securities. In calculating basic earnings per share, this method requires net income to be reduced by the amount of dividends declared in the current period for each participating security and by the contractual amount of dividends or other participation payments that are paid or accumulated for the current period. Undistributed earnings for the period are allocated to participating securities based on the contractual participation rights of the security to share in those current earnings assuming all earnings for the period are distributed. Recipients of restricted stock awards have contractual participation rights that are equivalent to those of common stockholders. Therefore, we allocate undistributed earnings to restricted stock units and common stockholders based on their respective ownership percentage as of the end of the period.
Diluted earnings per share includes the additional share equivalents from the assumed conversion of stock options calculated using the treasury stock method, subject to the anti-dilution provisions of ASC subtopic 260-10.
18
The following table presents the computation of earnings per share:
Basic and Diluted Earnings Per ShareTwo-class Method
|
Three months ended June 30, |
Six months ended June 30, |
||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
In thousands, except per share data
|
2010 | 2009 | 2010 | 2009 | ||||||||||
Basic earnings per share |
||||||||||||||
Undistributed income |
$ | 21,689 | $ | 2,666 | $ | 2,658 | $ | 51,147 | ||||||
Restricted stock ownership interest in undistributed income |
3 | % | 1 | % | 3 | % | 1 | % | ||||||
Restricted stock interest in undistributed income |
$ | 738 | $ | 18 | $ | 89 | $ | 435 | ||||||
Weighted average restricted sharesBasic |
1,188 | 10 | 1,173 | 12 | ||||||||||
Total restricted stockholders' basic earnings per share |
$ | 0.62 | $ | 1.91 | $ | 0.08 | $ | 36.66 | ||||||
Undistributed income |
$ | 21,689 | $ | 2,666 | $ | 2,658 | $ | 51,147 | ||||||
Common stock ownership interest in undistributed income |
97 | % | 99 | % | 97 | % | 99 | % | ||||||
Common stockholders interest in undistributed income |
$ | 20,951 | $ | 2,647 | $ | 2,569 | $ | 50,712 | ||||||
Weighted average common sharesBasic |
33,722 | 1,385 | 33,721 | 1,383 | ||||||||||
Total common stockholders' basic earnings per share |
$ | 0.62 | $ | 1.91 | $ | 0.08 | $ | 36.66 | ||||||
Diluted earnings per share |
||||||||||||||
Undistributed income |
$ | 21,689 | $ | 2,666 | $ | 2,658 | $ | 51,147 | ||||||
Deduct: Undistributed earningsRestricted stock |
738 | 18 | 89 | 435 | ||||||||||
Common stockholders' interest in undistributed income used in diluted earnings per share |
$ | 20,951 | $ | 2,647 | $ | 2,569 | $ | 50,712 | ||||||
Weighted average common sharesBasic |
33,722 | 1,385 | 33,721 | 1,383 | ||||||||||
Stock options |
| 9 | | 5 | ||||||||||
Weighted average common sharesDiluted |
33,722 | 1,394 | 33,721 | 1,388 | ||||||||||
Total diluted earnings per share |
$ | 0.62 | $ | 1.90 | $ | 0.08 | $ | 36.54 | ||||||
On July 28, 2009, we affected a 1-for-25 reverse stock split of our common stock. This reverse stock split has been reflected in share data and earnings per share data contained herein for all periods presented. The par value of the common stock was not affected by the reverse stock split and remains at $0.01 per share. Consequently, on the company's accompanying unaudited condensed consolidated balance sheets, the aggregate par value of the issued common stock was reduced by reclassifying the par value amount of the eliminated shares of common stock to additional paid-in capital. On July 29, 2009, in connection with our previously disclosed debt for equity exchange, we issued approximately 1.3 million common shares and approximately 30.2 million convertible preferred shares to our note holders that tendered the various series of notes which we offered to exchange. On September 17, 2009, the convertible preferred shares were converted to common shares.
In computing diluted earnings per share for the three months ended June 30, 2010 and for the six months ended June 30, 2010, all common stock equivalents were excluded as a result of their anti-dilutive effect. Options to purchase common stock totaling 0.1 million and 0.2 million for the three and six months ended June 30, 2009, respectively, were not included in the computation of diluted earnings per share as a result of their anti-dilutive effect.
We have adjusted the three months and six months ended June 30, 2009 diluted weighted average common shares to appropriately reflect the application of the two class method.
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12. EMPLOYEE RETIREMENT PLANS
The following table provides the components for the net periodic benefit (income) cost for all of our pension plans:
|
Three months ended June 30, |
Six months ended June 30, |
||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
In thousands
|
2010 | 2009 | 2010 | 2009 | ||||||||||
Components of net periodic benefit (income) cost: |
||||||||||||||
Service cost |
$ | | $ | 74 | $ | | $ | 1,273 | ||||||
Interest cost |
1,964 | 1,927 | 3,926 | 3,822 | ||||||||||
Expected return on assets |
(2,468 | ) | (2,137 | ) | (4,926 | ) | (4,223 | ) | ||||||
Amortization of: |
||||||||||||||
Prior service credit |
| | | (129 | ) | |||||||||
Curtailment gain |
| | | (4,302 | ) | |||||||||
Actuarial loss |
204 | 218 | 409 | 926 | ||||||||||
Total net periodic benefit (income) costs |
$ | (300 | ) | $ | 82 | $ | (591 | ) | $ | (2,633 | ) | |||
Our major assumptions used to determine the net periodic benefit cost (income) for our U.S. pension plans are presented as follows:
|
Six months ended June 30, |
||||||
---|---|---|---|---|---|---|---|
|
2010 | 2009 | |||||
Discount rate |
6.00 | % | 6.50 | % | |||
Expected return on assets |
8.75 | % | 8.75 | % | |||
Rate of compensation increase |
N/A | (1) | 4.51 | % |
In December 2008, we announced that we would close our manufacturing facility in Sarnia, Ontario. As a result, we wound-up the defined benefit pension plan during 2009, and terminated the postretirement health care plan, which covered employees who worked at this facility. We will recognize ongoing benefit costs for this pension plan until the wind-up deficit is fully funded over a period of up to five years. During 2009, we made a cash payout offer to the remaining participants in the postretirement health care plan, which each accepted. Thus all future benefits obligations in the postretirement health care plan were fully settled as of December 31, 2009.
In February 2009, upon approval by the Board of Directors, we announced to our U.S. employees that we were freezing the benefits for the Georgia Gulf Corporation Retirement Plan (the "Plan") as of March 31, 2009. No future benefits accrued under the Plan after March 31, 2009. As a result, we recognized a curtailment gain of $4.3 million during the six months ended June 30, 2009 due to accelerated recognition of prior service credits. In addition, as a result of freezing the Plan on March 31, 2009, we changed the amortization method for gains and losses from the average expected future service period for active Plan participants to the average expected future lifetime for all Plan participants. This new amortization method is reflected in net periodic benefit costs after March 31, 2009 including the three and six months ended June 30, 2010 and 2009.
For the three and six months ended June 30, 2010, we made no contributions to the U.S. pension plan trust and we made contributions of $0.4 million and $0.5 million, respectively to the Canadian pension plan trust. We made contributions in the form of direct benefit payments for the U.S. pension plans in the three months and six months ended June 30, 2010 of approximately $nil and $0.4 million, respectively.
20
13. STOCK-BASED COMPENSATION
Under the 1998, 2002, and 2009 Equity and Performance Incentive Plans, we have been authorized by our stockholders to grant various awards for up to 3,313,000 shares of our common stock to employees and non-employee directors. As of June 30, 2010, we had various types of share-based payment arrangements with our employees and non-employee directors including restricted and deferred stock units, and employee stock options.
Stock Options. For the six months ended June 30, 2010 and 2009, we granted options to purchase $nil and 50,708 shares, respectively, to employees and non-employee directors. Option prices are equal to the closing price of our common stock on the date of grant. Options vest over a one or three-year period from the date of grant and expire no more than ten years after the date of grant.
A summary of stock option activity under all plans for the six months ended June 30, 2010, is as follows:
|
Six months ended June 30, 2010 | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
Shares | Weighted Average Exercise Price |
Weighted Average Remaining Contractual Terms |
Aggregate Intrinsic Value |
|||||||||
|
|
|
|
(In thousands) |
|||||||||
Outstanding on January 1, 2010 |
159,114 | $ | 348.52 | ||||||||||
Granted |
| | |||||||||||
Exercised |
| | |||||||||||
Forfeited |
(60 | ) | 682.81 | ||||||||||
Expired |
(1,870 | ) | 727.81 | ||||||||||
Outstanding on June 30, 2010 |
157,184 | 343.88 | 6.5 | $ | 6 | ||||||||
Vested or expected to vest at June 30, 2010 |
156,707 | 344.75 | 6.5 | 6 | |||||||||
Exercisable on June 30, 2010 |
110,607 | 465.93 | 5.7 | | |||||||||
Shares available on June 30, 2010 for options that may be granted |
667,262 |
Stock-based Compensation related to Stock Options. The fair value of stock options granted has been estimated as of the date of grant using the Black-Scholes option-pricing model. The use of a valuation model requires us to make certain assumptions with respect to selected model inputs. We use the historical volatility for our stock, as we believe that historical volatility is more representative than implied volatility. The expected life of the awards is based on historical and other economic data trended into the future. The risk-free interest rate assumption is based on observed interest rates appropriate for the terms of our awards. The dividend yield assumption is based on our history and expectation of dividend payouts. There were no options granted for the six months ended June 30, 2010. The use of a different model or different assumptions, may result in a materially different valuation. The weighted average fair value derived from
21
the Black-Scholes model and the related weighted-average assumptions used in the model for the six months ended June 30, 2009 are as follows:
|
Stock Option Grants |
||||
---|---|---|---|---|---|
|
Six months ended June 30, 2009 |
||||
Grant date fair value |
$ | 17.02 | |||
Assumptions |
|||||
Risk-free interest rate |
2.12 | % | |||
Expected life |
6.00 years | ||||
Expected volatility |
100 | % | |||
Expected dividend yield |
| % |
Compensation expense, net of tax, for the six months ended June 30, 2010 and 2009 due to stock options was approximately $0.2 million and $1.4 million, respectively.
Restricted and Deferred Stock. During the six months ended June 30, 2010, we granted 100,968 shares of restricted stock and deferred stock units to non-employee directors. The restricted stock and deferred stock units vest over a three-year period. The weighted average grant date fair value per share of restricted and deferred stock units granted during the six months ended June 30, 2010 was $17.55, and is based on the stock price as of the date of grant. No shares of restricted stock or deferred stock units were granted during the six months ended June 30, 2009. Compensation expense, net of tax, for the six months ended June 30, 2010 and 2009 from restricted stock and deferred stock units was $0.7 million and $0.6 million, respectively. A summary of restricted stock and deferred stock units and related changes therein is as follows:
|
Six months ended June 30, 2010 | |||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
Shares | Weighted Average Remaining Contractual Terms |
Weighted Average Grant Date Fair Value |
Aggregatep Intrinsic Value |
||||||||||
|
|
|
|
(In thousands) |
||||||||||
Outstanding on January 1, 2010 |
1,133,426 | $ | 10.82 | |||||||||||
Granted |
100,968 | 17.55 | ||||||||||||
Vested |
(5,686 | ) | 296.58 | |||||||||||
Forfeited |
(5,517 | ) | 16.35 | |||||||||||
Outstanding on June 30, 2010 |
1,223,191 | 1.13 | 10.02 | $ | 16,317 | |||||||||
Vested or expected to vest at June 30, 2010 |
1,197,596 | 1.12 | 10.02 | $ | 15,976 | |||||||||
As of June 30, 2010 and 2009, we had approximately $5.9 million and $2.7 million of total unrecognized compensation cost related to nonvested share-based compensation, which we will record in our statements of operations over a weighted average recognition period of approximately two years. The total fair value of shares vested during the six months ended June 30, 2010 and 2009 was $3.7 million and $5.3 million, respectively. For additional information about our share-based payment awards, refer to Note 14 of the Notes to Consolidated Financial Statements in our 2009 Annual Report.
14. COMPREHENSIVE INCOME INFORMATION
Our comprehensive income includes foreign currency translation of assets and liabilities of foreign subsidiaries, effects of exchange rate changes on intercompany balances of a long-term nature, unrealized gains and losses on derivative financial instruments designated as cash flow hedges, and adjustments to pension liabilities as required by ASC subtopic 715-30, CompensationRetirement BenefitsDefined
22
Benefit PlansPensions. The components of accumulated other comprehensive loss and total comprehensive income are shown as follows:
Accumulated other comprehensive lossnet of tax
In thousands
|
June 30, 2010 |
December 31, 2009 |
||||||
---|---|---|---|---|---|---|---|---|
Unrealized gain on derivative contracts |
$ | 515 | $ | 160 | ||||
Pension liability adjustment including affect of ASC topic 715 |
(23,124 | ) | (23,377 | ) | ||||
Currency translation adjustment |
15,088 | 17,000 | ||||||
Total accumulated other comprehensive loss |
$ | (7,521 | ) | $ | (6,217 | ) | ||
The components of total comprehensive income are as follows:
Total comprehensive income
|
Three months ended June 30, | Six months ended June 30, | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
In thousands
|
2010 | 2009 | 2010 | 2009 | ||||||||||
Net income |
$ | 21,689 | $ | 2,666 | $ | 2,658 | $ | 51,147 | ||||||
Unrealized gain on derivative contracts |
610 | 1,862 | 355 | 629 | ||||||||||
Pension liability adjustment including affect of ASC topic 715 |
106 | 478 | 253 | 714 | ||||||||||
Currency translation adjustment |
(7,900 | ) | 12,878 | (1,912 | ) | 8,081 | ||||||||
Total comprehensive income |
$ | 14,505 | $ | 17,884 | $ | 1,354 | $ | 60,571 | ||||||
15. INCOME TAXES
Our effective income tax rates for the three and six months ended June 30, 2010 were negative 8.2 percent and 132.1 percent, respectively, as compared to 107.2 percent and negative 122.3 percent, as reported for the three and six months ended June 30, 2009, respectively. The difference in the rate as compared to the U.S. statutory federal income tax rate in 2010 was primarily due to a tax benefit from the resolution of certain uncertain tax positions in Canada and the lapsing of the statute of limitations on certain other uncertain tax positions in Canada, offset by an asset valuation allowance in Canada. The difference in the rate as compared to the U.S. statutory federal income tax rate in 2009 was primarily due to federal and state income tax credits including credits earned from the timely repayment of the Mississippi Industrial Development Bond described below, and the valuation allowance in Canada. In 1994, we entered into an Industrial Revenue Bond agreement with the state of Mississippi. The terms of the bond provided that repayment of the bond principal and interest would create state income tax credits. The bond was fully repaid in May 2009 resulting in significant state income tax credits being generated in 2009. These credits do not expire.
16. FAIR VALUE OF FINANCIAL INSTRUMENTS
Financial instruments consist primarily of cash and cash equivalents, accounts receivable, accounts payable, accrued expenses, long-term debt, and natural gas swap contracts. The carrying amount of cash and cash equivalents, accounts receivable, accounts payable and accrued expenses approximate their fair value because of the nature of such instruments. The fair values of our 9.0 percent senior secured notes and our natural gas swap contracts are based on quoted market values.
The FASB ASC 820-10 establishes a fair value hierarchy that prioritizes observable and unobservable inputs to valuation techniques used to measure fair value. These levels, in order of highest to lowest priority are described below:
Level 1Quoted prices (unadjusted) in active markets for identical assets or liabilities at the measurement date.
23
Level 2Observable prices that are based on inputs not quoted on active markets, but corroborated by market data.
Level 3Prices that are unobservable for the asset or liability and are developed based on the best information available in the circumstances, which might include the company's own data.
The following is a summary of the carrying values and estimated fair values of our fixed-rate long-term debt and natural gas swap contracts as of June 30, 2010 and December 31, 2009:
|
June 30, 2010 | December 31, 2009 | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
In thousands
|
Carrying Amount |
Fair Value |
Carrying Amount |
Fair Value |
||||||||||
Level 1 |
||||||||||||||
Long-term debt: |
||||||||||||||
9.0% senior secured notes due 2017 |
$ | 496,907 | $ | 512,500 | $ | 496,739 | $ | 506,250 | ||||||
10.75% senior subordinated notes due 2016 |
| | 41,360 | 38,591 | ||||||||||
7.125% senior notes due 2013 |
| | 8,965 | 8,293 | ||||||||||
9.5% senior notes due 2014 |
| | 13,151 | 12,157 | ||||||||||
Level 2 |
||||||||||||||
Long-term debt: |
||||||||||||||
10.75% senior subordinated notes due 2016 |
41,385 | 42,544 | | | ||||||||||
7.125% senior notes due 2013 |
8,965 | 8,400 | | | ||||||||||
9.5% senior notes due 2014 |
13,156 | 12,942 | | | ||||||||||
ABL revolver expires 2013 |
65,678 | 65,678 | 56,462 | 56,462 | ||||||||||
Derivative instruments: |
||||||||||||||
Natural gas swap contracts |
825 | 825 | 257 | 257 |
17. SEGMENT INFORMATION
We previously reported four operating segments: (i) chlorovinyls; (ii) window and door profiles and mouldings products; (iii) outdoor building products; and (iv) aromatics. These four segments reflected the organization used by our management for purposes of allocating resources, and assessing performance. Throughout 2009, we undertook various management changes, cost reductions and restructuring strategies to improve the operating results of our building products businesses. This resulted in realigning and consolidating the previous window and door profiles and mouldings products segment and the previous outdoor building products segment in one segment, the building products segment. The building products segment is now operated by one business manager and under one operating structure and further meets the aggregation criteria of ASC topic 280.
Accordingly, beginning January 1, 2010, we report the following three reportable segments: (i) chlorovinyls; (ii) aromatics; and (iii) building products. The information for the three and six months ended June 30, 2009 has been adjusted to be presented on a comparable basis. The chlorovinyls segment is a highly integrated chain of products, which includes chlorine, caustic soda, VCM and vinyl resins and compounds. The aromatics segment is also integrated and includes cumene and the co-products phenol and acetone. Our vinyl-based building and home improvement products, including window and door profiles, mouldings, siding, pipe and pipe fittings and deck, fence and rail products are marketed under the Royal Group brand names, and are managed within the building products segment.
Earnings of our segments exclude interest income and expense, unallocated corporate expenses and general plant services, provision for income taxes and costs of our receivables securitization program in 2009. Transactions between operating segments are valued at market-based prices. The revenues generated by these transfers are provided in the following table.
24
The accounting polices of the reportable segments are the same as those described in Note 1 of the Notes to Consolidated Financial Statements in our 2009 Annual Report.
In thousands
|
Chlorovinyls | Aromatics | Building Products |
Eliminations, Unallocated and Other |
Total | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Three months ended June 30, 2010: |
|||||||||||||||||
Net sales |
$ | 300,811 | $ | 191,646 | $ | 243,249 | $ | | $ | 735,706 | |||||||
Intersegment revenues |
93,849 | | | (93,849 | ) | | |||||||||||
Long-lived asset impairment charges |
| | | | | ||||||||||||
Restructuring costs |
489 | | (50 | ) | | 439 | |||||||||||
Operating income (loss) |
36,196 | (7,782 | ) | 18,738 | (9,258 | ) | 37,894 | ||||||||||
Depreciation and amortization |
14,905 | 350 | 8,715 | 1,251 | 25,221 | ||||||||||||
Three months ended June 30, 2009: |
|||||||||||||||||
Net sales |
$ | 232,045 | $ | 75,953 | $ | 216,345 | $ | | $ | 524,343 | |||||||
Intersegment revenues |
71,398 | | | (71,398 | ) | | |||||||||||
Long-lived asset impairment charges |
478 | | 15,712 | | 16,190 | ||||||||||||
Restructuring costs |
1,432 | | 2,383 | | 3,815 | ||||||||||||
Operating income (loss) |
24,376 | 7,888 | (7,603 | ) | (19,531 | ) | 5,130 | ||||||||||
Depreciation and amortization |
14,520 | 1,124 | 9,742 | 3,350 | 28,736 |
In thousands
|
Chlorovinyls | Aromatics | Building Products |
Eliminations, Unallocated and Other |
Total | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Six months ended June 30, 2010: |
|||||||||||||||||
Net sales |
$ | 588,522 | $ | 382,334 | $ | 396,299 | $ | | $ | 1,367,155 | |||||||
Intersegment revenues |
160,607 | | | (160,607 | ) | | |||||||||||
Restructuring costs |
(463 | ) | | 597 | | 134 | |||||||||||
(Gain) loss on sale of assets, net |
| | | | | ||||||||||||
Operating income (loss) |
27,544 | 1,863 | 15,065 | (17,053 | ) | 27,419 | |||||||||||
Depreciation and amortization |
29,703 | 730 | 17,179 | 2,498 | 50,110 | ||||||||||||
Six months ended June 30, 2009: |
|||||||||||||||||
Net sales |
$ | 473,783 | $ | 127,458 | $ | 330,433 | $ | | $ | 931,674 | |||||||
Intersegment revenues |
111,179 | | | (111,179 | ) | | |||||||||||
Long-lived asset impairment charges |
478 | | 15,712 | | 16,190 | ||||||||||||
Restructuring costs |
3,474 | | 5,911 | 2,468 | 11,853 | ||||||||||||
(Gain) loss on sale of assets, net |
| | 62 | | 62 | ||||||||||||
Operating income (loss) |
44,892 | 8,362 | (41,882 | ) | (31,947 | ) | (20,575 | ) | |||||||||
Depreciation and amortization |
30,671 | 2,259 | 19,205 | 7,317 | 59,452 |
18. SUPPLEMENTAL GUARANTOR INFORMATION
Our payment obligations under the indenture for our 9.0 percent senior secured notes are guaranteed by Georgia Gulf Lake Charles, LLC, Georgia Gulf Chemicals & Vinyls, LLC, Royal Mouldings Limited, Royal Plastics Group (USA) Limited, Rome Delaware Corporation, Plastic Trends, Inc., Royal Group Sales (USA) Limited, Royal Outdoor Products, Inc., Royal Window and Door Profiles Plant 13 Inc., and Royal Window and Door Profiles Plant 14 Inc. all of which are wholly owned subsidiaries (the "Guarantor Subsidiaries") of Georgia Gulf Corporation. The guarantees are full, unconditional and joint and several. Georgia Gulf is in essence a holding company for its wholly and majority owned subsidiaries. The following condensed consolidating balance sheet information, statements of operations information and statements of cash flows information present the combined financial statements of the parent company, and the combined financial statements of our Guarantor Subsidiaries and our remaining subsidiaries (the "Non-Guarantor Subsidiaries"). Separate financial statements of the Guarantor Subsidiaries are not presented because we have determined that they would not be material to investors.
25
Georgia Gulf Corporation and Subsidiaries
Supplemental Condensed Consolidating Balance Sheet Information
June 30, 2010
(Unaudited)
In thousands
|
Parent Company |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations | Consolidated | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Cash and cash equivalents |
$ | | $ | 23,912 | $ | 11,251 | $ | | $ | 35,163 | |||||||
Receivables, net |
| 466,166 | 116,967 | (266,364 | ) | 316,769 | |||||||||||
Inventories |
| 201,252 | 94,053 | | 295,305 | ||||||||||||
Prepaid expenses |
409 | 18,699 | 6,073 | | 25,181 | ||||||||||||
Income tax receivables |
| 24,221 | 312 | | 24,533 | ||||||||||||
Deferred income taxes |
| 21,111 | | | 21,111 | ||||||||||||
Total current assets |
409 | 755,361 | 228,656 | (266,364 | ) | 718,062 | |||||||||||
Property, plant and equipment, net |
181 | 428,578 | 229,279 | | 658,038 | ||||||||||||
Long-term receivablesaffiliates |
429,969 | | | (429,969 | ) | | |||||||||||
Goodwill |
| 97,571 | 105,316 | | 202,887 | ||||||||||||
Intangibles, net |
| 12,379 | 2,320 | | 14,699 | ||||||||||||
Deferred income taxes |
| | 1,513 | | 1,513 | ||||||||||||
Other assets, net |
20,155 | 68,273 | 10,136 | | 98,564 | ||||||||||||
Non-current assets held-for-sale |
| 14,150 | | | 14,150 | ||||||||||||
Investment in subsidiaries |
829,014 | 2,075 | | (831,089 | ) | | |||||||||||
Total assets |
$ | 1,279,728 | $ | 1,378,387 | $ | 577,220 | $ | (1,527,422 | ) | $ | 1,707,913 | ||||||
Current portion of long-term debt |
$ | 10,700 | $ | | $ | 24,978 | $ | | $ | 35,678 | |||||||
Accounts payable |
237,941 | 157,354 | 61,792 | (266,364 | ) | 190,723 | |||||||||||
Interest payable |
25,792 | | 73 | | 25,865 | ||||||||||||
Income taxes payable |
| 38 | 1,186 | | 1,224 | ||||||||||||
Accrued compensation |
577 | 12,494 | 5,717 | | 18,788 | ||||||||||||
Liability for unrecognized income tax |
|||||||||||||||||
benefits and other tax reserves |
| 3,200 | 5,432 | | 8,632 | ||||||||||||
Other accrued liabilities |
419 | 20,021 | 25,660 | | 46,100 | ||||||||||||
Total current liabilities |
275,429 | 193,107 | 124,838 | (266,364 | ) | 327,010 | |||||||||||
Long-term debt |
606,305 | 17 | 105,545 | | 711,867 | ||||||||||||
Long-term payablesaffiliates |
| | 429,969 | (429,969 | ) | | |||||||||||
Liability for unrecognized income tax benefits |
| 6,650 | 36,513 | | 43,163 | ||||||||||||
Deferred income taxes |
11,401 | 197,035 | | | 208,436 | ||||||||||||
Other non-current liabilities |
4,523 | 29,145 | 1,699 | | 35,367 | ||||||||||||
Total liabilities |
897,658 | 425,954 | 698,564 | (696,333 | ) | 1,325,843 | |||||||||||
Total stockholders' equity (deficit) |
382,070 | 952,433 | (121,344 | ) | (831,089 | ) | 382,070 | ||||||||||
Total liabilities and stockholders' equity (deficit) |
$ | 1,279,728 | $ | 1,378,387 | $ | 577,220 | $ | (1,527,422 | ) | $ | 1,707,913 | ||||||
26
Georgia Gulf Corporation and Subsidiaries
Supplemental Condensed Consolidating Balance Sheet Information
December 31, 2009
In thousands
|
Parent Company |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations | Consolidated | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Cash and cash equivalents |
$ | | $ | 24,881 | $ | 13,916 | $ | | $ | 38,797 | |||||||
Receivables, net |
150,321 | 424,695 | 59,620 | (425,695 | ) | 208,941 | |||||||||||
Inventories |
| 176,891 | 74,506 | | 251,397 | ||||||||||||
Prepaid expenses |
604 | 18,790 | 4,608 | | 24,002 | ||||||||||||
Income tax receivables |
| 28,846 | 1,460 | | 30,306 | ||||||||||||
Deferred income taxes |
| 13,177 | | | 13,177 | ||||||||||||
Total current assets |
150,925 | 687,280 | 154,110 | (425,695 | ) | 566,620 | |||||||||||
Property, plant and equipment, net |
196 | 448,492 | 238,882 | | 687,570 | ||||||||||||
Long-term receivablesaffiliates |
436,247 | | | (436,247 | ) | | |||||||||||
Goodwill |
| 97,572 | 106,237 | | 203,809 | ||||||||||||
Intangibles, net |
| 12,885 | 2,338 | | 15,223 | ||||||||||||
Other assets, net |
21,330 | 80,041 | 15,123 | | 116,494 | ||||||||||||
Non-current assets held-for-sale |
| 14,210 | 714 | | 14,924 | ||||||||||||
Investment in subsidiaries |
844,504 | 608 | | (845,112 | ) | | |||||||||||
Total assets |
$ | 1,453,202 | $ | 1,341,088 | $ | 517,404 | $ | (1,707,054 | ) | $ | 1,604,640 | ||||||
Current portion of long-term debt |
$ | 27,769 | $ | | $ | 462 | $ | | $ | 28,231 | |||||||
Accounts payable |
420,364 | 100,144 | 30,016 | (425,695 | ) | 124,829 | |||||||||||
Interest payable |
2,786 | | 58 | | 2,844 | ||||||||||||
Income taxes payable |
| | 1,161 | | 1,161 | ||||||||||||
Accrued compensation |
586 | 8,844 | 6,639 | | 16,069 | ||||||||||||
Liability for unrecognized income tax benefits and other tax reserves |
| 3,055 | 6,474 | | 9,529 | ||||||||||||
Other accrued liabilities |
434 | 17,208 | 25,594 | | 43,236 | ||||||||||||
Total current liabilities |
451,939 | 129,251 | 70,404 | (425,695 | ) | 225,899 | |||||||||||
Long-term debt |
604,338 | 41 | 106,395 | | 710,774 | ||||||||||||
Long-term payablesaffiliates |
| | 436,247 | (436,247 | ) | | |||||||||||
Liability for unrecognized income tax benefits |
| 6,536 | 40,260 | | 46,796 | ||||||||||||
Deferred income taxes |
15,211 | 193,743 | (1,526 | ) | | 207,428 | |||||||||||
Other non-current liabilities |
5,007 | 29,991 | 2,038 | | 37,036 | ||||||||||||
Total liabilities |
1,076,495 | 359,562 | 653,818 | (861,942 | ) | 1,227,933 | |||||||||||
Total stockholders' equity (deficit) |
376,707 | 981,526 | (136,414 | ) | (845,112 | ) | 376,707 | ||||||||||
Total liabilities and stockholders' equity (deficit) |
$ | 1,453,202 | $ | 1,341,088 | $ | 517,404 | $ | (1,707,054 | ) | $ | 1,604,640 | ||||||
27
Georgia Gulf Corporation and Subsidiaries
Supplemental Condensed Consolidating Statement of Operations Information
Three Months Ended June 30, 2010
(Unaudited)
In thousands
|
Parent Company |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations | Consolidated | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Net sales |
$ | 4,222 | $ | 604,959 | $ | 186,422 | $ | (59,897 | ) | $ | 735,706 | ||||||
Operating costs and expenses: |
|||||||||||||||||
Cost of sales |
| 563,005 | 153,085 | (55,676 | ) | 660,414 | |||||||||||
Selling, general and administrative expenses |
6,912 | 20,251 | 14,017 | (4,221 | ) | 36,959 | |||||||||||
Restructuring costs |
| 42 | 397 | 439 | |||||||||||||
Total operating costs and expenses |
6,912 | 583,298 | 167,499 | (59,897 | ) | 697,812 | |||||||||||
Operating (loss) income |
(2,690 | ) | 21,661 | 18,923 | | 37,894 | |||||||||||
Other income (expense): |
|||||||||||||||||
Interest (income) expense, net |
(18,446 | ) | 5,048 | (4,027 | ) | | (17,425 | ) | |||||||||
Loss on debt modification and extinguishment, net |
| | | | | ||||||||||||
Foreign exchange loss |
(81 | ) | | (348 | ) | | (429 | ) | |||||||||
Equity in income of subsidiaries |
(8,993 | ) | 1,723 | | 7,270 | | |||||||||||
Intercompany interest income (expense) |
1,218 | | (1,218 | ) | | | |||||||||||
(Loss) income before income taxes |
(28,992 | ) | 28,432 | 13,330 | 7,270 | 20,040 | |||||||||||
(Benefit) provision for income taxes |
(50,681 | ) | 52,932 | (3,900 | ) | | (1,649 | ) | |||||||||
Net income (loss) |
$ | 21,689 | $ | (24,500 | ) | $ | 17,230 | $ | 7,270 | $ | 21,689 | ||||||
28
Georgia Gulf Corporation and Subsidiaries
Supplemental Condensed Consolidating Statement of Operations Information
Three Months Ended June 30, 2009
(Unaudited)
In thousands
|
Parent Company |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations | Consolidated | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Net sales |
$ | 3,806 | $ | 411,093 | $ | 151,239 | $ | (41,795 | ) | $ | 524,343 | ||||||
Operating costs and expenses: |
|||||||||||||||||
Cost of sales |
11 | 357,717 | 128,732 | (37,499 | ) | 448,961 | |||||||||||
Selling, general and administrative expenses |
14,800 | 22,305 | 17,438 | (4,296 | ) | 50,247 | |||||||||||
Long-lived asset impairment charges |
| 7,166 | 9,024 | | 16,190 | ||||||||||||
Restructuring costs |
| 230 | 3,585 | 3,815 | |||||||||||||
(Gain) Loss on sale of assets, net |
(2 | ) | 2 | | |||||||||||||
Total operating costs and expenses |
14,811 | 387,416 | 158,781 | (41,795 | ) | 519,213 | |||||||||||
Operating (loss) income |
(11,005 | ) | 23,677 | (7,542 | ) | | 5,130 | ||||||||||
Other income (expense): |
|||||||||||||||||
Gain on the substantial modification of debt |
| | | | | ||||||||||||
Interest expense (income), net |
(42,538 | ) | 6,328 | (5,137 | ) | | (41,347 | ) | |||||||||
Foreign exchange gain (loss) |
15 | 43 | (1,013 | ) | | (955 | ) | ||||||||||
Equity in income of subsidiaries |
1,242 | (3,436 | ) | | 2,194 | | |||||||||||
Intercompany interest income (expense) |
1,602 | | (1,602 | ) | | | |||||||||||
(Loss) income from continuing operations before income taxes |
(50,684 | ) | 26,612 | (15,294 | ) | 2,194 | (37,172 | ) | |||||||||
Provision (benefit) for income taxes |
(53,350 | ) | 17,865 | (4,353 | ) | | (39,838 | ) | |||||||||
Net income (loss) |
$ | 2,666 | $ | 8,747 | $ | (10,941 | ) | $ | 2,194 | $ | 2,666 | ||||||
29
Georgia Gulf Corporation and Subsidiaries
Supplemental Condensed Consolidating Statement of Operations Information
Six Months Ended June 30, 2010
(Unaudited)
In thousands
|
Parent Company |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations | Consolidated | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Net sales |
$ | 8,096 | $ | 1,157,306 | $ | 304,311 | $ | (102,558 | ) | $ | 1,367,155 | ||||||
Operating costs and expenses: |
|||||||||||||||||
Cost of sales |
| 1,105,494 | 253,753 | (94,462 | ) | 1,264,785 | |||||||||||
Selling, general and administrative expenses |
13,982 | 39,522 | 29,409 | (8,096 | ) | 74,817 | |||||||||||
Restructuring costs |
| 586 | (452 | ) | 134 | ||||||||||||
Total operating costs and expenses |
13,982 | 1,145,602 | 282,710 | (102,558 | ) | 1,339,736 | |||||||||||
Operating (loss) income |
(5,886 | ) | 11,704 | 21,601 | | 27,419 | |||||||||||
Other income (expense): |
|||||||||||||||||
Interest expense, net |
(40,724 | ) | 13,320 | (7,856 | ) | | (35,260 | ) | |||||||||
Loss on debt modification and extinguishment, net |
| | | | | ||||||||||||
Foreign exchange loss |
(69 | ) | | (365 | ) | | (434 | ) | |||||||||
Equity in income of subsidiaries |
(11,606 | ) | 1,440 | | 10,166 | | |||||||||||
Intercompany interest income (expense) |
2,250 | | (2,250 | ) | | | |||||||||||
(Loss) income before income taxes |
(56,035 | ) | 26,464 | 11,130 | 10,166 | (8,275 | ) | ||||||||||
(Benefit) provision for income taxes |
(58,693 | ) | 51,029 | (3,269 | ) | | (10,933 | ) | |||||||||
Net income (loss) |
$ | 2,658 | $ | (24,565 | ) | $ | 14,399 | $ | 10,166 | $ | 2,658 | ||||||
30
Georgia Gulf Corporation and Subsidiaries
Supplemental Condensed Consolidating Statement of Operations Information
Six Months Ended June 30, 2009
(Unaudited)
In thousands
|
Parent Company |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations | Consolidated | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Net sales |
$ | 7,647 | $ | 764,807 | $ | 227,470 | $ | (68,250 | ) | $ | 931,674 | ||||||
Operating costs and expenses: |
|||||||||||||||||
Cost of sales |
9 | 690,804 | 209,998 | (59,528 | ) | 841,283 | |||||||||||
Selling, general and administrative expenses |
20,384 | 40,962 | 30,237 | (8,722 | ) | 82,861 | |||||||||||
Long-lived asset impairment charges |
| 7,166 | 9,024 | | 16,190 | ||||||||||||
Restructuring costs |
2,468 | 324 | 9,061 | 11,853 | |||||||||||||
(Gain) Loss on sale of assets |
(2 | ) | 64 | 62 | |||||||||||||
Total operating costs and expenses |
22,861 | 739,254 | 258,384 | (68,250 | ) | 952,249 | |||||||||||
Operating income (loss) |
(15,214 | ) | 25,553 | (30,914 | ) | | (20,575 | ) | |||||||||
Other income (expense): |
|||||||||||||||||
Gain (loss) on substantial modification of debt |
121,700 | | (667 | ) | | 121,033 | |||||||||||
Interest expense, net |
(79,961 | ) | 11,900 | (8,458 | ) | | (76,519 | ) | |||||||||
Foreign exchange (loss) gain |
(17 | ) | 43 | (959 | ) | | (933 | ) | |||||||||
Equity in income of subsidiaries |
(16,694 | ) | (9,334 | ) | | 26,028 | | ||||||||||
Intercompany interest expense |
4,007 | | (4,007 | ) | | | |||||||||||
Income (loss) from continuing operations before income taxes |
13,821 | 28,162 | (45,005 | ) | 26,028 | 23,006 | |||||||||||
(Benefit) provision for income taxes |
(37,326 | ) | 12,423 | (3,238 | ) | | (28,141 | ) | |||||||||
Net income (loss) |
$ | 51,147 | $ | 15,739 | $ | (41,767 | ) | $ | 26,028 | $ | 51,147 | ||||||
31
Georgia Gulf Corporation and Subsidiaries
Supplemental Condensed Consolidating Statement of Cash Flows Information
Six Months Ended June 30, 2010
(Unaudited)
In thousands
|
Parent Company |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations | Consolidated | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Net cash provided by (used in) operating activities |
$ | 15,384 | $ | 13,808 | $ | (23,269 | ) | $ | | $ | 5,923 | ||||||
Cash from investing activities: |
|||||||||||||||||
Capital expenditures |
| (14,751 | ) | (6,031 | ) | | (20,782 | ) | |||||||||
Proceeds from sale of property, plant and equipment, and assets held-for sale |
| | 1,549 | | 1,549 | ||||||||||||
Net cash used in investing activities |
| (14,751 | ) | (4,482 | ) | | (19,233 | ) | |||||||||
Cash from financing activities: |
|||||||||||||||||
Repayments on ABL Revolver |
(282,640 | ) | | (20,861 | ) | | (303,501 | ) | |||||||||
Borrowings on ABL Revolver |
267,343 | | 46,229 | | 313,572 | ||||||||||||
Repayment of long-term debt |
| (25 | ) | | | (25 | ) | ||||||||||
Fees paid to amend or issue debt facilities |
(3,415 | ) | | 85 | | (3,330 | ) | ||||||||||
Tax benefits from employee share based exercises |
3,328 | | | | 3,328 | ||||||||||||
Net cash (used in) provided by financing activities |
(15,384 | ) | (25 | ) | 25,453 | | 10,044 | ||||||||||
Effect of exchange rate changes on cash |
| | (368 | ) | | (368 | ) | ||||||||||
Net change in cash and cash equivalents |
| (968 | ) | (2,666 | ) | | (3,634 | ) | |||||||||
Cash and cash equivalents at beginning of period |
| 24,880 | 13,917 | | 38,797 | ||||||||||||
Cash and cash equivalents at end of period |
$ | | $ | 23,912 | $ | 11,251 | $ | | $ | 35,163 | |||||||
32
Georgia Gulf Corporation and Subsidiaries
Supplemental Condensed Consolidating Statement of Cash Flows Information
Six Months Ended June 30, 2009
(Unaudited)
In thousands
|
Parent Company |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations | Consolidated | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Net cash provided by (used in) operating activities |
$ | 43,558 | $ | (8,324 | ) | $ | (55,263 | ) | $ | | $ | (20,029 | ) | ||||
Cash from investing activities: |
|||||||||||||||||
Proceeds from insurance recoveries |
| 1,781 | 199 | | 1,980 | ||||||||||||
Capital expenditures |
| (16,850 | ) | (1,535 | ) | | (18,385 | ) | |||||||||
Proceeds from sale of property, plant and equipment and assets held for sale |
| | 878 | | 878 | ||||||||||||
Net cash used in investing activities |
| (15,069 | ) | (458 | ) | | (15,527 | ) | |||||||||
Cash from financing activities: |
|||||||||||||||||
Repayments on revolving line of credit |
| | (4,363 | ) | | (4,363 | ) | ||||||||||
Borrowings on revolving line of credit |
201 | | 102,312 | | 102,513 | ||||||||||||
Long-term debt payments |
(18,792 | ) | (26 | ) | | | (18,818 | ) | |||||||||
Purchase and retirement of common stock |
(25 | ) | | | | (25 | ) | ||||||||||
Fees paid to amend debt |
(24,942 | ) | | (4,719 | ) | | (29,661 | ) | |||||||||
Net cash (used in) provided by financing activities |
(43,558 | ) | (26 | ) | 93,230 | | 49,646 | ||||||||||
Effect of exchange rate changes on cash |
| | 235 | | 235 | ||||||||||||
Net change in cash and cash equivalents |
| (23,419 | ) | 37,744 | | 14,325 | |||||||||||
Cash and cash equivalents at beginning of period |
| 49,724 | 40,251 | | 89,975 | ||||||||||||
Cash and cash equivalents at end of period |
$ | | $ | 26,305 | $ | 77,995 | $ | | $ | 104,300 | |||||||
33
19. RESTATEMENT
During 2009, the Company undertook a number of financial restructuring activities, including: 1) amendments to our senior secured credit facility; 2) a debt for equity exchange pursuant to which we issued equity in exchange for a portion of our then-outstanding notes; and 3) a subsequent repayment and replacement of our senior secured credit facility and accounts receivable securitization facility using the proceeds from a new, asset based revolving credit facility and the issuance of $500.0 million of 9.0% senior secured notes due 2017 (collectively, "the 2009 financial restructuring activities"). In connection with the 2009 financial restructuring activities, we recognized Cancellation of Debt Income ("CODI") for tax purposes. The principal effect of the CODI was a reduction in various tax attributes, including a reduction in the tax basis of our assets and our net operating losses. The rules and regulations of the Internal Revenue Code of 1986, as amended (the "IRC"), that apply to our 2009 financial restructuring activities are complex. Due to the complex nature of these transactions and the related tax implications, we engaged a firm of third-party tax professionals to assist us in determining the U.S. federal income tax consequences of these transactions.
In 2010, we engaged a different third party firm of tax professionals to assist us with the preparation of our 2009 U.S. federal income tax return. During the preparation of that tax return we, with the support of our tax advisors, identified certain issues that caused us to re-evaluate the application of the relevant provisions of the IRC relating to the 2009 financial restructuring activities. Consequently, we determined that a manual input error to a spreadsheet used in the tax calculations relating to the tax impact of our 2009 financial restructuring activities had been made, and that certain applications of the relevant provisions of the IRC were incorrect. As a result, the reduction in various tax attributes resulting from the CODI we recognized in 2009 was understated.
In addition, we have determined that, beginning in 2007 and continuing through March 31, 2010, there were misapplications of FASB ASC Topic 740, Accounting for Income Taxes ("ASC Topic 740"), related to uncertain tax positions. Those misapplications primarily included: 1) the use of an incorrect statute of limitations period for an uncertain tax position, the accrual for which should have been reversed prior to December 31, 2009; 2) the incorporation of the impact of our reserve for uncertain tax positions in our assessment of our valuation allowance for deferred tax assets in Canada as of December 31, 2007; and 3) other general misapplications of accounting for uncertain tax positions.
The incorrect statute of limitations period caused our long-term liability for unrecognized income tax benefits to be overstated as of December 31, 2009 by $12.6 million, with a corresponding understatement of our income tax benefit of $5.6 million and $5.8 million for the three and six months ended June 30, 2009, respectively.
The other misapplications of ASC Topic 740 that occurred beginning upon adoption on January 1, 2007 related to uncertain tax positions in connection with our acquisition of Royal Group and resulted in a net overstatement of our long-term liability for unrecognized income tax benefits of approximately $5.0 million as of December 31, 2009.
As a result of the foregoing, as of and for the three months ended June 30, 2009, the benefit from income taxes was understated by $5.6 million and net income was understated by $5.6 million. For the six months ended June 30, 2009 the benefit from income taxes was understated by $5.8 million and net income was also understated by $5.8 million. As of December 31, 2009 prepaid expenses were overstated by $0.3 million, deferred income tax assets were overstated by $0.9 million, liability for unrecognized tax benefits was overstated by $17.6 million, deferred tax liabilities were understated by $33.0 million, and accumulated deficit was understated by $16.7 million.
34
The following tables present the condensed consolidated balance sheet, statement of operations and statement of cash flows accounts reported herein that were impacted by the restatement (all amounts are in thousands, except per share amounts):
|
As of December 31, 2009 | |||||||||
---|---|---|---|---|---|---|---|---|---|---|
Balance sheet accounts impacted
|
As Previously Reported |
Adjustments | As Restated | |||||||
Prepaid expenses |
$ | 24,296 | $ | (294 | ) | $ | 24,002 | |||
Deferred income taxes (assets) |
$ | 14,108 | $ | (931 | ) | $ | 13,177 | |||
Total current assets |
$ | 567,845 | $ | (1,225 | ) | $ | 566,620 | |||
Total assets |
$ | 1,605,865 | $ | (1,225 | ) | $ | 1,604,640 | |||
Liability for unrecognized income tax benefits |
$ | 64,371 | $ | (17,575 | ) | $ | 46,796 | |||
Deferred income taxes (liability) |
$ | 174,457 | $ | 32,971 | $ | 207,428 | ||||
Total liabilities |
$ | 1,212,537 | $ | 15,396 | $ | 1,227,933 | ||||
Accumulated deficit |
$ | (72,713 | ) | $ | (16,718 | ) | $ | (89,431 | ) | |
Accumulated other comprehensive loss, net of tax |
$ | (6,314 | ) | $ | 97 | $ | (6,217 | ) | ||
Total stockholders' equity (deficit) |
$ | 393,328 | $ | (16,621 | ) | $ | 376,707 | |||
Total liabilities and stockholders' equity (deficit) |
$ | 1,605,865 | $ | (1,225 | ) | $ | 1,604,640 |
|
For the six months ended June 30, 2009 | |||||||||
---|---|---|---|---|---|---|---|---|---|---|
Statement of Operations accounts impacted
|
As Previously Reported |
Adjustments | As Restated | |||||||
Provision (benefit) for income taxes |
$ | (22,327 | ) | $ | (5,814 | ) | $ | (28,141 | ) | |
Net income (loss) |
$ | 45,333 | $ | 5,814 | $ | 51,147 | ||||
Earnings (loss) per shareBasic |
$ | 32.50 | $ | 4.16 | $ | 36.66 | ||||
Earnings (loss) per shareDiluted |
$ | 32.38 | $ | 4.16 | $ | 36.54 | ||||
Statement of Cash flows impact |
||||||||||
Net income (loss) |
$ | 45,333 | $ | 5,814 | $ | 51,147 | ||||
Other non-cash items |
$ | 2,377 | $ | (5,814 | ) | $ | (3,437 | ) |
|
For the three months ended June 30, 2009 | |||||||||
---|---|---|---|---|---|---|---|---|---|---|
Statement of Operations accounts impacted
|
As Previously Reported |
Adjustments | As Restated | |||||||
Provision (benefit) for income taxes |
$ | (34,221 | ) | $ | (5,617 | ) | $ | (39,838 | ) | |
Net income (loss) |
$ | (2,951 | ) | $ | 5,617 | $ | 2,666 | |||
Earnings (loss) per shareBasic |
$ | (2.13 | ) | $ | 4.04 | $ | 1.91 | |||
Earnings (loss) per shareDiluted |
$ | (2.13 | ) | $ | 4.03 | $ | 1.90 |
For additional information regarding the overall impact of the restatements on all of our historical financial statements, see Note 22 of the Notes to Consolidated Financial Statements in our Annual Report on Form 10-K/A for the year ended December 31, 2009.
35
Item 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS.
Overview
Our financial results as of and for the year ended December 31, 2009 have been restated, including our financial results for the three and six months ended June 30, 2009. All information and disclosures contained in this management's discussion and analysis of financial condition and results of operations has been updated to reflect the effect of such restatement. For a more detailed description of the restatement, see Note 19 of the Notes to the accompanying unaudited Condensed Consolidated Financial Statements in this Quarterly Report on Form 10-Q.
We are a leading, integrated North American manufacturer of two chemical product lines, chlorovinyls and aromatics, and a manufacturer of vinyl-based building and home improvement products. Our primary chlorovinyls products are chlorine, caustic soda, vinyl chloride monomer ("VCM"), vinyl resins and vinyl compounds, and our aromatics products are cumene, phenol and acetone. Our vinyl-based building and home improvement products, marketed under Royal Group brands, include window and door profiles, mouldings, siding, pipe and pipe fittings, and deck, fence and rail.
We have identified three reportable segments through which we conduct our operating activities: (i) chlorovinyls; (ii) aromatics; and (iii) building products.
Results of Operations
The following table sets forth our condensed consolidated statement of operations data for the three and six months ended June 30, 2010 and 2009, and the percentage of net sales of each line item for the three and six months presented.
|
Three months ended | Six months ended | |||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Dollars in Millions
|
June 30, 2010 | June 30, 2009 | June 30, 2010 | June 30, 2009 | |||||||||||||||||||||
Net sales |
$ | 735.7 | 100 | % | $ | 524.3 | 100 | % | $ | 1,367.2 | 100 | % | $ | 931.7 | 100 | % | |||||||||
Cost of sales |
660.4 | 89.8 | % | 449.0 | 85.6 | % | 1,264.8 | 92.5 | % | 841.3 | 90.3 | % | |||||||||||||
Gross margin |
75.3 | 10.2 | % | 75.3 | 14.4 | % | 102.4 | 7.5 | % | 90.4 | 9.7 | % | |||||||||||||
Selling, general and administrative expense |
37.0 | 5.0 | % | 50.2 | 9.6 | % | 74.8 | 5.5 | % | 82.9 | 8.9 | % | |||||||||||||
Long-lived asset impairment charges |
| | % | 16.2 | 3.1 | % | | | % | 16.2 | 1.7 | % | |||||||||||||
Restructuring costs |
0.4 | 0.0 | % | 3.8 | 0.7 | % | 0.1 | 0.0 | % | 11.9 | 1.3 | % | |||||||||||||
Operating income (loss) |
37.9 | 5.2 | % | 5.1 | 1.0 | % | 27.5 | 2.0 | % | (20.6 | ) | (2.2 | )% | ||||||||||||
Gain on substantial modification of debt |
| | % | | | % | | | % | 121.0 | 13.0 | % | |||||||||||||
Net interest expense |
(17.4 | ) | (2.4 | )% | (41.3 | ) | (7.9 | )% | (35.3 | ) | (2.6 | )% | (76.5 | ) | (8.2 | )% | |||||||||
Foreign exchange loss |
(0.4 | ) | (0.0 | )% | (1.0 | ) | (0.2 | )% | (0.4 | ) | (0.0 | )% | (0.9 | ) | (0.1 | )% | |||||||||
Benefit from income taxes |
1.6 | 0.2 | % | 39.9 | 7.6 | % | 10.9 | 0.8 | % | 28.1 | 3.0 | % | |||||||||||||
Net income (loss) |
$ | 21.7 | 3.0 | % | $ | 2.7 | 0.5 | % | $ | 2.7 | 0.2 | % | $ | 51.1 | 5.5 | % | |||||||||
36
The following table sets forth certain financial data by reportable segment for the three and six months ended June 30, 2010 and 2009, and the percentage of total net sales by segment for each sales item and operating income (loss) by segment.
|
Three months ended | Six months ended | ||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Dollars in Millions
|
June 30, 2010 | June 30, 2009 | June 30, 2010 | June 30, 2009 | ||||||||||||||||||||||
Net sales |
||||||||||||||||||||||||||
Chlorovinyls products |
$ | 300.8 | 40.9 | % | $ | 232.0 | 44.3 | % | $ | 588.5 | 43.0 | % | $ | 473.8 | 50.8 | % | ||||||||||
Building products |
243.2 | 33.1 | % | 216.3 | 41.2 | % | 396.4 | 29.0 | % | 330.5 | 35.5 | % | ||||||||||||||
Aromatics products |
191.7 | 26.0 | % | 76.0 | 14.5 | % | 382.3 | 28.0 | % | 127.4 | 13.7 | % | ||||||||||||||
Total net sales |
$ | 735.7 | 100.0 | % | $ | 524.3 | 100.0 | % | $ | 1,367.2 | 100.0 | % | $ | 931.7 | 100.0 | % | ||||||||||
Operating income (loss) |
||||||||||||||||||||||||||
Chlorovinyls products |
$ | 36.2 | $ | 24.4 | $ | 27.5 | $ | 44.9 | ||||||||||||||||||
Building products |
18.8 | (7.7 | ) | 15.1 | (41.9 | ) | ||||||||||||||||||||
Aromatics products |
(7.8 | ) | 7.9 | 1.9 | 8.3 | |||||||||||||||||||||
Unallocated corporate |
(9.3 | ) | (19.5 | ) | (17.1 | ) | (31.9 | ) | ||||||||||||||||||
Total operating income (loss) |
$ | 37.9 | $ | 5.1 | $ | 27.4 | $ | (20.6 | ) | |||||||||||||||||
Three Months Ended June 30, 2010 Compared With Three Months Ended June 30, 2009
Net Sales. For the three months ended June 30, 2010, net sales totaled $735.7 million, an increase of 40 percent compared to $524.3 million for the same quarter last year. The net sales increase was primarily a result of an increase in our overall sales prices of 23 percent (or 20 percent on a constant currency basis) and our sales volumes of 14 percent as compared to the three months ended June 30, 2009. Our overall average sales price increase was primarily a result of increases in the sales prices of vinyl resins and our aromatics products. The sales price increases reflect higher costs for our raw materials. Our overall sales volume increase was mainly attributable to an increase in demand in North America for most of our products, which, in turn, was attributable to U.S and Canadian housing starts increasing 14 percent and 53 percent, respectively, from the first half of 2009 to the first half of this year according to reports furnished jointly by the U.S. Census Bureau and the U.S. Department of Housing and Urban Development in June 2010 and Canada Mortgage and Housing Corporation in July 2010.
Gross Margin. Total gross margin decreased from 14.4 percent of sales for the three months ended June 30, 2009, to 10.2 percent of sales for the three months ended June 30, 2010. This decrease in gross margin percentage was primarily due to a significant increase in raw material costs, lower caustic sales prices and a scheduled and unscheduled plant turnaround for maintenance, offset partially by an increase in vinyl resin and aromatics sales prices, increased aromatics and building products sales volumes and a favorable currency impact. Our primary feedstocks and natural gas costs in our chemical segments normally track industry prices. Chemical Market Associates, Incorporated ("CMAI") reported an increase in our feedstock prices of 67 percent for ethylene, 52 percent for chlorine, 68 percent for benzene, 64 percent for propylene and 19 percent for natural gas from the second quarter of 2009 to the second quarter of 2010. We implemented numerous cost savings initiatives during 2009 that we continue to execute with the goal of improving our gross margins.
Selling, General and Administrative Expenses. Selling, general and administrative expenses totaled $37.0 million for the three months ended June 30, 2010, a 26 percent decrease from the $50.2 million for the three months ended June 30, 2009. This decrease in selling, general and administrative expenses of $13.2 million is primarily due to the favorable impacts of: (i) a $7.5 million decrease in fees to several consultants previously engaged to assist us in reducing overall indebtedness and related interest expense and continued performance improvement, transportation management and indirect sourcing cost
37
reduction and other initiatives, (ii) a $5.5 million decrease in bad debt expense, of which $3.5 million was attributable to our chlorovinyls segment and $2.0 million was attributable to our building products segment and (iii) a decrease in the discount on sale of interests in our trade receivables of $2.7 million in our unallocated corporate overhead due to the December 2009 termination of our asset securitization program. This was offset by the unfavorable impacts of: (i) a $2.7 million increase in incentive compensation and (ii) a $1.7 million unfavorable currency impact on our costs in Canada in our building products segment.
Long-lived Asset Impairment Charges. In May 2009, we initiated plans to further consolidate plants in our window and door profiles and mouldings products segment ("2009 Window and Door Consolidation Plan"). In accordance with generally accepted accounting principles, we wrote down the plants' property, plant and equipment, resulting in a $16.2 million impairment charge in the three months ended June 30, 2009. There was no impairment charge during the three months ended June 30, 2010.
Restructuring Costs. For the three months ended June 30, 2010, we incurred $0.4 million of severance and other exit costs. For the three months ended June 30, 2009, our severance and other exit costs totaled $3.8 million, and consisted of expenses associated with the Fourth Quarter 2008 Restructuring Plan, the Outdoor Storage Plan and the 2009 Window and Door Consolidation Plan.
Interest Expense, net. Interest expense, net decreased to $17.4 million for the three months ended June 30, 2010 from $41.3 million for the three months ended June 30, 2009. This interest expense decrease of $23.9 million was primarily attributable to lower overall debt balances during the second quarter of 2010 compared to the same quarter last year. The lower overall debt balance was due primarily to the exchange of approximately $736.0 million of our debt for equity on July 27, 2009. This reduction in debt effectively decreased our annual cash interest expense by $69.7 million.
Benefit from Income Taxes. The benefit from income taxes was $1.6 million for the three months ended June 30, 2010 compared with the benefit from income taxes of $39.9 million for the three months ended June 30, 2009. The decrease in the benefit from income taxes primarily resulted from a $57.2 million increase in pre-tax income and from the release of a portion of the valuation allowance previously recorded in Canada. Our effective income tax rates for the three months ended June 30, 2010 and 2009 were negative 8.2 percent and 107.2 percent, respectively. The difference in the tax rate as compared to the U.S. statutory federal income tax rate in 2010 was primarily due to a tax benefit from the resolution of certain uncertain tax positions in Canada and the lapsing of the statute of limitations on certain other uncertain tax positions in Canada, offset by an asset valuation allowance in Canada. The difference in the tax rate as compared to the U.S. statutory federal income tax rate in 2009 was primarily due to federal and state income tax credits including credits earned from the timely repayment of the Mississippi Industrial Development Bond described below, and the valuation allowance in Canada. In 1994, we entered into an Industrial Revenue Bond agreement with the state of Mississippi. The terms of the bond provided that repayment of the bond principal and interest would create state income tax credits. The bond was fully repaid in May 2009 resulting in significant state income tax credits being generated in 2009. These credits do not expire.
Chlorovinyls Segment
Net Sales. For the three months ended June 30, 2010, net sales totaled $300.8 million, an increase of 30 percent compared to $232.0 million for the same quarter last year. Our overall average sales price increased 28 percent as compared to the three months ended June 30, 2009, while our overall sales volume was up slightly. Our overall sales price increased primarily due to a vinyl resins sales price increase of 46 percent, partially offset by a decrease in the price of caustic soda of 26 percent. The vinyl resins sales price increase reflects higher prices for the feedstocks ethylene and chlorine. CMAI reported that caustic soda industry sales prices had decreased 66 percent during the second quarter of 2009 due to an increase in global supply from new chlor-alkali capacity additions in Asia during 2009, and the significant global
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economic downturn during 2009, effectively removing large segments of the demand for caustic through shutdowns and rate reductions by end users. Our overall chlorovinyls sales volume increased as a result of the increase in demand in North America for vinyl resin of 16 percent, caustic soda of 36 percent and vinyl compounds of 21 percent, offset partially by a decrease in exports of 25 percent. According to American Chemistry Council Plastics Industry Producers Statistics Group ("PIPS") in June 2010, North American vinyl resin industry sales volume increased 1 percent as a result an increase in exports of 53 percent, offset by a decrease in domestic sales volume of 10 percent.
Operating Income. Operating income increased by $11.8 million from $24.4 million for the three months ended June 30, 2009 to $36.2 million for the three months ended June 30, 2010. This increase in operating income was due to an increase in vinyl resins and vinyl compound sales prices, increased North America vinyl resins and vinyl compounds sales volumes, higher production rates and also the impact of several cost saving initiatives implemented during 2009 which continue to be realized in 2010. This operating income increase was partially offset by an increase in raw material costs and lower caustic sales prices. Our overall feedstocks and natural gas costs in the second quarter of 2010 increased 41 percent compared to the second quarter of 2009. CMAI reported industry price increases for our primary feedstock of 68 percent for ethylene and 52 percent for chlorine as compared to the second quarter of 2009. In addition, during the three months ended June 30, 2010, we had one unscheduled plant turnaround for maintenance. Our chlorovinyls operating rate increased from about 79 percent for the second quarter of 2009 to about 88 percent for the second quarter of 2010.
Building Products Segment
Net Sales. Net sales totaled $243.2 million for the three months ended June 30, 2010, an increase of 12 percent (or 5 percent on a constant currency basis) compared to $216.3 million for the same quarter last year. The net sales increase was supported by improved volumes of 4 percent as demand in the Canadian housing and construction markets remained strong and we further benefited from a favorable currency impact on sales in Canada. In the U.S., volumes declined 9 percent from 2009 as we were negatively impacted by the loss of a seasonal program with a large retail customer. According to PIPS industry data for our products, North America extruded vinyl resin volumes declined 19 percent during the same time period. For the second quarter of 2010 our building products segment geographical sales continued to show a higher Canadian weighting of 61 percent compared to the U.S. sales of 38 percent as a result of the stronger demand in Canada and the currency benefit.
Operating Income (Loss). Operating income increased by $26.5 million from an operating loss of $7.7 million for the three months ended June 30, 2009 to income of $18.8 million for the three months ended June 30, 2010. The second quarter of 2009 includes an asset impairment charge of $15.7 million and a restructuring charge of $2.4 million while the second quarter of 2010 includes $0.1 million of net restructuring income. In addition, this increase in operating income was due to increased sales volumes, a favorable currency impact and benefits from numerous cost saving initiatives implemented during 2009 which continue to be realized in 2010. This increase in sales volume was due primarily to increased demand in the North American housing and construction markets which was most evident in Canada. In May 2009, we implemented a plan to reduce our cost structure with the permanent closure of two window and door profile fabrication plants and moved the production requirements of our customers to our other manufacturing locations, which contributed to the improved gross margin realized by the building products segment for the three months ended June 30, 2010 as compared to the same quarter last year.
Aromatics Segment
Net Sales. Net sales totaled $191.7 million for the three months ended June 30, 2010, an increase of 153 percent compared to $76.0 million for the second quarter of 2009. The net sales increase was primarily a result of an increase in our overall sales volumes of 64 percent and sales prices of 54 percent as compared to the three months ended June 30, 2009. Our overall aromatics sales volumes increased as a result of
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increases in the sales volumes of cumene of 42 percent, phenol of 103 percent and acetone of 193 percent. Our aromatics sales volume increase was due to an increase in domestic contract sales and opportunistic spot sales in both North America and export markets due to industry operating issues. Our overall average sales prices increased as a result of an increase in the prices of cumene of 61 percent, phenol of 45 percent and acetone of 20 percent. The sales price increases reflect higher costs for the feedstocks benzene and propylene.
Operating (Loss) Income. Operating loss increased by $15.7 million from operating income of $7.9 million for the three months ended June 30, 2009 to an operating loss of $7.8 million for the three months ended June 30, 2010. This increase in operating loss was due primarily to significant increases in our feedstock costs which more than offset increases in our sales prices and volumes for all of our aromatics products. In addition during the second quarter of 2010, we were not able to recover previously purchased raw materials costs in a decreasing sales price environment due to the time lag between the purchase of raw materials and the sale of the related finished goods. During the second quarter of 2010, CMAI reported industry prices for our feedstocks trended downward by 68 percent for benzene and 64 percent for propylene. Conversely during the second quarter of 2009, our operating income was driven by raw material and sales prices rising throughout the quarter, resulting in an inventory holding gain. We also had one scheduled plant turnaround for maintenance during the second quarter of 2010. Our aromatics sales volume increase was due to an increase in domestic contract sales and increased opportunistic spot sales in both North America and export markets due to industry operating issues.
Six Months Ended June 30, 2010 Compared With Six Months Ended June 30, 2009
Net Sales. For the six months ended June 30, 2010, net sales totaled $1,367.2 million, an increase of 47 percent compared to $931.7 million for the first six months of last year. The net sales increase was primarily a result of an increase in our overall sales volumes of 20 percent and sales prices of 19 percent on a constant currency basis. Our overall sales volume increase was mainly attributable to an increase in demand in North America for most of our products, which, in turn, was driven by U.S and Canadian housing starts increasing 14 percent and 53 percent, respectively, from the first six months of 2009 to the same period of this year according to reports furnished jointly by the U.S. Census Bureau and the U.S. Department of Housing and Urban Development in June 2010 and Canada Mortgage and Housing Corporation in July 2010. Our overall average sales price increase was primarily a result of increases in the prices of vinyl resins and our aromatics products and a favorable Canadian dollar currency impact. The sales price increases reflect higher cost for our raw materials.
Gross Margin. Total gross margin decreased from 9.7 percent of sales for the six months ended June 30, 2009 to 7.5 percent of sales for the six months ended June 30, 2010. This decrease in gross margin percentage was primarily due to a significant increase in raw material costs and lower caustic soda sales prices, offset partially by an increase in vinyl resin and aromatics sales prices, increased vinyl compound and building products sales volumes and a favorable Canadian currency impact. Our primary raw materials and natural gas costs in our chemical segments normally track industry prices. CMAI reported an increase of 76 percent for ethylene, 64 percent for chlorine, 115 percent for benzene, 105 percent for propylene and 16 percent for natural gas from the first six months of 2009 to the first six months of 2010. We implemented numerous cost savings initiatives during 2009 that we continue to execute on, with the goal of improved gross margins.
Selling, General and Administrative Expenses. Selling, general and administrative expenses totaled $74.8 million for the six months ended June 30, 2010, a 10 percent decrease from the $82.9 million for the six months ended June 30, 2009. This selling, general and administrative expense decrease of $8.1 million is primarily due to the favorable impacts of: (i) a $5.3 million decrease in fees paid to several consultants engaged in 2009 to assist us in reducing overall indebtedness and related interest expense and continued performance improvement, transportation management and indirect sourcing cost reduction initiatives,
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among other areas of the business, (ii) a $7.8 million decrease in bad debt expense, of which $4.0 million was attributable to our chlorovinyls segment and $3.8 million was attributable to our building products segment, and (iii) a decrease in the discount on sale of interests in our trade receivables of $5.6 million in our unallocated corporate overhead due to the December 2009 termination of our asset securitization program. These decreases were offset by the unfavorable impacts of: (i) a $3.9 million increase in incentive compensation. (ii) $3.9 million in unfavorable currency impact on our costs in Canada in our building products segment, (iii) a $3.8 million gain from litigation settlements in the six months ended June 30, 2009 in our chlorovinyls segment, (iv) $1.5 million of insurance proceeds received in the six months ended June 30, 2009 in our chlorovinyls segment.
Restructuring Costs. For the six months ended June 30, 2009, we incurred $9.4 million of severance and other exit costs, which are reflected in the accompanying unaudited condensed consolidated statement of operations. Also for the six months ended June 30, 2009, we incurred $2.5 million in fees paid to consultants, to assist us in performance improvement, and transportation management and indirect sourcing cost reduction initiatives among other areas of the business with the ultimate goal to improve and sustain profitability for the long-term. For the six months ended June 30, 2010, there were $0.1 million of severance and other exit costs.
Gain on substantial modification of debt. On March 16, 2009, we executed the fifth amendment to our senior secured credit facility and accounted for this amendment as an extinguishment of the Term Loan B in accordance with ASC subtopic 470-50 section 40, Modifications and Extinguishments. Accordingly, we recorded the amended Term Loan B at its estimated fair value of $207.1 million at the date of extinguishment. The difference between the fair value of the amended Term Loan B and the carrying value of the original Term Loan B less the related financing cost at the date of debt extinguishment of $121.0 million was recorded as a gain. There were no similar gains in the 2010 period.
Interest Expense, net. Interest expense, net decreased to $35.3 million for the six months ended June 30, 2010, from $76.5 million for the six months ended June 30, 2009. This decrease in interest expense, net of $41.3 million was primarily attributable to lower overall debt balances during the first six months of 2010 compared to the first six months of last year. The lower overall debt balance was due primarily to the exchange of approximately $736.0 million of our debt for equity on July 27, 2009. This reduction in debt effectively decreased our annual cash interest expense by $69.7 million.
Benefit from income taxes. The benefit from income taxes was $10.9 million for the six months ended June 30, 2010 compared with the benefit from income taxes of $28.1 million for the six months ended June 30, 2009. The decrease in the benefit from income taxes primarily resulted from a $31.3 million decrease in the pre-tax income and from the release of a portion of the valuation allowance previously recorded in Canada. Our effective income tax rates for the six months ended June 30, 2010 and 2009 were 132.1 percent and negative 122.3 percent, respectively. The difference in the rate as compared to the U.S. statutory federal income tax rate in 2010 was primarily due to a tax benefit from the resolution of certain uncertain tax positions in Canada and the lapsing of the statute of limitations on certain other uncertain tax positions in Canada, offset by an asset valuation allowance in Canada. The difference in the rate as compared to the U.S. statutory federal income tax rate in 2009 was primarily due to federal and state income tax credits, including credits earned from timely repayment of the Mississippi Industrial Development Bond, and the valuation allowance in Canada
Chlorovinyls Segment
Net Sales. Net sales totaled $588.5 million for the six months ended June 30, 2010, an increase of 24 percent compared with net sales of $473.8 million for the first six months of last year. The net sales increase was primarily a result of an increase in our overall sales prices of 13 percent and sales volume of 10 percent as compared to the six months ended June 30, 2009. Our overall sales price increases were primarily due to vinyl resins sales price increases of 48 percent, partially offset by a decrease in the price of
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caustic soda of 56 percent. The vinyl resins sales price increase reflects higher prices for the feedstocks ethylene and chlorine. CMAI reported that caustic soda industry sales price decreased by 76 percent during the first six months of 2009 due to an increase in global supply from new chlor-alkali capacity additions in Asia during 2009 and the significant global economic downturn during 2009 effectively removing large segments of the demand for caustic through shutdowns and rate reductions by end users. Our overall chlorovinyls sales volume increase of 10 percent was primarily as a result of the increase in demand in North America for vinyl resin of 28 percent and vinyl compounds of 23 percent partially offset by a decrease in exports of 25 percent. North American vinyl resin industry sales volume increased 9 percent as a result of an increase in exports of 55 percent offset by a decrease in domestic sales volume of 3 percent, according to PIPS in June 2010.
Operating Income. Operating income decreased by $17.4 million from $44.9 million for the six months ended June 30, 2009 to $27.5 million for the six months ended June 30, 2010. This decrease in operating income was due to a significant increase in raw material costs and lower caustic sales prices. This operating income decrease was partially offset by an increase in vinyl resins sales prices, increased North American vinyl resins and vinyl compounds sales volumes and also several cost saving initiatives implemented during 2009 which continue to be realized upon in 2010. Our overall raw materials and natural gas costs in the first six months of 2010 increased 31 percent compared to the first six months of 2009. CMAI reported that industry prices of our primary feedstocks, ethylene and chlorine, increased 76 percent, and 64 percent, respectively from the 2009 period. In addition, during the six months ended June 30, 2010, we had three scheduled and unscheduled plant turnarounds for maintenance compared to one during the six months ended June 30, 2009. Our chlorovinyls operating rate increased from about 70 percent for the first six months of 2009 to about 81 percent for the first six months of 2010.
Building Products Segment
Net Sales. Net sales totaled $396.4 million for the six months ended June 30, 2010, an increase of 20 percent (or 10 percent on a constant currency basis) compared to $330.5 million for the first six months of last year. The net sales increase was supported by improved volumes of 12 percent as demand in the Canadian housing and construction markets remained strong and we further benefited from a favorable currency impact on sales in Canada. In the U.S., volumes declined from 2009 as we were negatively impacted by the loss of a seasonal program with a large retail customer. According to PIPS industry data for our products, North American extruded vinyl resin sales declined 10 percent during the same time frame. For the first six months of 2010, our building products segment geographical sales continued to show a higher Canadian weighting of 61 percent compared to the U.S. of 39 percent as a result of the stronger demand in Canada and the currency benefit.
Operating Income (Loss). Operating income increased by $57.0 million from an operating loss of $41.9 million for the six months ended June 30, 2009 to operating income of $15.1 million for the six months ended June 30, 2010. This increase in operating income was due to an increase in sales volumes, a favorable currency impact, and benefits from numerous cost saving initiatives implemented during 2009 which continue to be realized in 2010. In addition, the first six months of 2009 includes an asset impairment charge of $15.7 million and restructuring charge of $5.9 million, while the first six months of 2010 includes $0.6 million of restructuring expense. The building products sales volume increase was primarily due to increased demand in the North American housing and construction markets which was most evident in Canada, due in part to a relatively mild winter in Canada. In May 2009, we implemented a plan to reduce our cost structure with the permanent closure of two window and door profile fabrication plants and moved the production requirements of our customers to our other manufacturing locations, which contributed to the improved gross margin realized by the building products segment for the six months ended June 30, 2010, as compared to the same period last year.
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Aromatics Segment
Net Sales. Net sales were $382.3 million for the six months ended June 30, 2010, an increase of 200 percent compared to $127.4 million for the first six months of 2009. The net sales increase was primarily a result of an increase in our overall sales prices of 88 percent and sales volume of 59 percent as compared to the six months ended June 30, 2009. Our overall average sales prices increased as a result of an increase in the prices of cumene of 103 percent, phenol of 68 percent and acetone of 61 percent. The sales prices increases reflect higher costs for the feedstocks benzene and propylene. Our overall aromatics sales volumes increased as a result of increases in the sales volumes of cumene of 47 percent, phenol of 85 percent and acetone of 111 percent. Our aromatics sales volume increases were due to an increase in opportunistic spot sales in both North America and export markets due to industry operating issues.
Operating Income. Operating income decreased by $6.4 million from $8.3 million for the six months ended June 30, 2009 to $1.9 million for the six months ended June 30, 2010. This decrease in operating income was due primarily to significant increases in our raw materials costs which more than offset increases in our sales prices and volumes for all of our aromatics products. In addition, our operating income improvement last year was driven by raw material prices rising throughout the first six months of 2009 resulting in an inventory holding gain. We also incurred one scheduled plant turnaround for maintenance during the first six months of 2010. Overall raw material costs increased 124 percent from the first six months of 2009 to the first six months of 2010 primarily as a result of increases in benzene and propylene costs. Our aromatics sales volume increase was due to an increase in domestic contract sales and opportunistic spot sales in both the North American and export markets due to industry operating issues.
Liquidity and Capital Resources
Operating Activities. For the six months ended June 30, 2010, we had $5.9 million of cash provided by operating activities as compared with $20.0 million of cash used for the six months ended June 30, 2009. The significant source of cash in the first six months of 2010 was an increase in accounts payable of $70.7 million. Significant uses of cash in the first six months of 2010 were an increase in accounts receivable of $103.7 million and an increase in inventories of $44.8 million. The major source of cash for the first six months of 2009 was a decrease in inventories of $34.8 million. Major uses of cash for the first six months of 2009 were a decrease in the asset securitization program of $23.2 million and an increase in prepaid expenses of $22.7 million primarily due to raw material prepayments. Net working capital at June 30, 2010 was a surplus of $391.0 million versus a surplus of $340.7 million at December 31, 2009. Significant changes in working capital for the first six months of 2010 included increases in accounts receivable, inventories, accounts payable and current portion of long-term debt.
Investing Activities. Net cash used in investing activities was $19.2 million and $15.5 million for the six months ended June 30, 2010 and 2009, respectively. During the six months ended June 30, 2010, we had capital expenditures of $20.8 million. During the six months ended June 30, 2009, we had capital expenditures of $18.4 million.
Financing Activities. Cash provided by financing activities was $10.0 million for the six months ended June 30, 2010 compared with $49.6 million for the six months ended June 30, 2009. During the six months ended June 30, 2010, we drew down a net $10.1 million under our ABL Revolver. During the six months ended June 30, 2009, we drew down a net $98.2 million under our revolving credit facility and paid fees related to amendments to our senior secured credit facility and our asset securitization facility of $29.7 million.
On June 30, 2010, our balance sheet debt consisted of $65.7 million of borrowings under our ABL Revolver, $9.0 million of unsecured 7.125 percent senior notes due 2013, $13.2 million of unsecured 9.5 percent senior notes due 2014, $41.4 million of unsecured 10.75 percent senior subordinated notes due 2016, $496.9 million of 9.0 percent senior secured notes due 2017, $105.6 million of lease financing
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obligations and $15.9 million in other debt. At June 30, 2010, under our ABL Revolver, we had a maximum borrowing capacity of $300.0 million, and net of qualifying accounts receivable and inventory, outstanding letters of credit of $21.0 million, current borrowings of $65.7 million, and a fixed $15.0 million availability reserve, we had remaining availability of $198.3 million. Over the next twelve months, we expect to repay $35.7 million under our ABL Revolver. Therefore, we have classified this debt as current in our accompanying unaudited condensed consolidated balance sheet as of June 30, 2010.
Management believes based on current and projected levels of operations and conditions in our markets and cash flow from operations, together with our cash and cash equivalents on hand of $35.2 million and the availability to borrow an additional $198.3 million under our ABL Revolver as of June 30, 2010, the Company has adequate funding for the foreseeable future to make required payments of principal and interest on its debt and fund its working capital and capital expenditure requirements. Additionally, based on our current and projected levels of operations and financial conditions we believe we will be able to continue for the foreseeable future to meet the restrictive covenants and comply with the financial ratio requirements of the ABL Revolver and the Company's indenture related to the 9.0 percent senior secured notes. As of June 30, 2010, we were in compliance with all required debt covenants. To the extent our cash flow and liquidity exceeds the levels necessary for us to make our required debt payments, fund our working capital and capital expenditure requirements and comply with the ABL Revolver and the indenture for the 9.0 percent senior secured notes, we may use that excess liquidity to further grow our business through investments or acquisitions and/or to further reduce our debt through optional prepayments or redemptions of our outstanding debt securities.
On December 22, 2009, we refinanced our senior secured credit facility and our $175 million asset securitization agreement. At the time of the refinancing our senior secured credit facility consisted of a $300 million revolving credit facility and a $347.7 million Term Loan B. We replaced the senior secured credit facility and asset securitization facility with the four-year term senior secured ABL Revolver and the issuance of $500.0 million in principal amount of 9.0 percent senior secured notes.
The ABL Revolver provides for a maximum of $300 million of revolving credit through December 2013, subject to borrowing base availability, including sub-limits for letters of credit and swing line loans. The borrowing base is equal to specified percentages of our eligible accounts receivable and inventories, less a fixed $15 million availability reserve and other reserves reasonably determined by the co-collateral agents. Borrowings under the ABL Revolver are secured by substantially all of our assets.
Borrowings under the ABL Revolver bear interest, and borrowings under the senior secured credit facility also bear interest, at a rate per annum of the prime rate plus an applicable pricing margin (as defined in the ABL Revolver) or the LIBOR plus the applicable pricing margin. The weighted average interest rate under the ABL Revolver was 5.0 percent and 6.0 percent as of June 30, 2010 and December 31, 2009, respectively. In addition to paying interest on outstanding principal under the ABL Revolver, we are required to pay a commitment fee in respect of the unutilized commitments and we must also pay customary letter of credit fees For certain additional information retaining to the ABL Revolver, see Note 9 of the notes to the accompanying unaudited condensed consolidated financial statements.
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Contractual Obligations. Our aggregate future payments under contractual obligations by category as of June 30, 2010, were as follows:
(In millions)
|
Total | 2010 | 2011 | 2012 | 2013 | 2014 | 2015 and thereafter |
|||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Contractual obligations: |
||||||||||||||||||||||
Long-term debtprincipal |
$ | 648 | $ | | $ | | $ | 18 | $ | 75 | $ | 13 | $ | 542 | ||||||||
Long-term debtinterest |
346 | 29 | 56 | 55 | 55 | 51 | 100 | |||||||||||||||
Lease financing obligations |
49 | 4 | 7 | 7 | 7 | 7 | 17 | |||||||||||||||
Operating lease obligations |
72 | 11 | 16 | 14 | 9 | 7 | 15 | |||||||||||||||
Purchase obligations |
1,682 | 277 | 470 | 385 | 282 | 268 | 0 | |||||||||||||||
Uncertain income tax positions |
1 | 1 | | | | | | |||||||||||||||
Other |
11 | | | | | | 11 | |||||||||||||||
Total |
$ | 2,809 | $ | 322 | $ | 549 | $ | 479 | $ | 428 | $ | 346 | $ | 685 | ||||||||
Long-Term Debt. Long-term debt includes principal and interest payments based upon our interest rates as of June 30, 2010. Long-term debt obligations are listed based on when they are contractually due.
Lease Financing Obligations. We lease land and buildings for certain of our Canadian manufacturing facilities under leases with varying maturities through the year 2017.
Operating Lease Obligations. We lease railcars, storage terminals, computer equipment, automobiles and warehouse and office space under non-cancelable operating leases with varying maturities through the year 2017. We did not have significant capital lease obligations as of June 30, 2010.
Purchase Obligations. Purchase obligations include agreements to purchase goods or services that are enforceable and legally binding and that specify all significant terms. We have certain long-term raw material supply contracts and energy purchase agreements with various terms extending through 2014. These commitments are designed to assure sources of supply for our normal requirements. Amounts are based upon contractual raw material volumes and market rates as of June 30, 2010.
Uncertain Income Tax Positions. We have recognized a liability for our unrecognized income tax benefits of approximately $49.9 million as June 30, 2010. We have included in the table above any liability for our unrecognized income tax benefits related to audits and other tax matters that we are likely to pay within a twelve month period. The ultimate resolution and timing of payment for remaining matters remains uncertain and are therefore excluded from the above table.
Outlook
We continue to assume a slight recovery in U.S. and Canadian housings starts in 2010 compared to 2009 and conditions have remained favorable for PVC exports. Natural gas costs have been below our expectations. Aromatics has seen strong volume in the first half of 2010, but we expect more moderate volumes for the second half of 2010 and dropping propylene prices that will moderate the expectations from this segment. Ethylene prices are expected to stay in a range close to current levels; and PVC will continue to be challenged by soft volumes and margins.
Forward-Looking Statements
This Form 10-Q contains "forward-looking statements" within the meaning of the Private Securities Litigation Reform Act of 1995. These forward-looking statements are based on the beliefs of management as well as assumptions made by the information currently available to us. When used in this Form 10-Q, the words "anticipate," "believe," "plan," "estimate," "expect," and similar expressions, as they relate to us or our management, are intended to identify forward-looking statements. These statements relate to,
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among other things, our outlook for future periods, supply and demand, pricing trends and market forces within the chemical industry, cost reduction strategies and their results, planned capital expenditures, long-term objectives of management and other statements of expectations concerning matters that are not historical facts. Predictions of future results contain a measure of uncertainty. Actual results could differ materially due to various factors. Factors that could change forward-looking statements are, among others:
A number of these factors are discussed in this Form 10-Q and in our other periodic filings with the Securities and Exchange Commission ("SEC"), including our Annual Report on Form 10-K for the year ended December 31, 2009.
Critical Accounting Policies
During the six months ended June 30, 2010, we did not have any material changes to our critical accounting policies listed in Part II. Item 7. "Management's Discussion and Analysis of Financial Conditions and Results of Operations" in our Annual Report on Form 10-K/A for the year ended December 31, 2009.
Item 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK.
For a discussion of certain market risks related to Georgia Gulf, see Part II. Item 7A. "Quantitative and Qualitative Disclosures About Market Risk," in our Annual Report on Form 10-K/A for the year ended December 31, 2009. There have been no material changes with respect to our exposure to market risks from those set out in such report.
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Item 4. CONTROLS AND PROCEDURES
Disclosure Controls and Procedures. We carried out an evaluation, under the supervision and with the participation of Georgia Gulf management, including our Chief Executive Officer and Chief Financial Officer, of the effectiveness of the design and operation of the Company's disclosure controls and procedures as defined in Rule 13a-15(e) under the Securities Exchange Act of 1934. Based on that evaluation, the Chief Executive Officer and Chief Financial Officer have concluded that, due to the existence of a material weakness in internal control over financial reporting in the area of accounting for income taxes, the company's disclosure controls and procedures were not effective as of June 30, 2010.
For certain additional information regarding the restatement of certain of the company's historical financial results and the material weakness identified by management, see Note 19 of the accompanying Notes to unaudited condensed Consolidated Financial Statements, and "Item 9A. Controls and Procedures" in the company's annual report on Form 10-K/A for the year ended December 31, 2009.
Changes in Internal Control. There were no changes in our internal control over financial reporting that occurred during the quarter ended June 30, 2010 that materially affected, or are reasonably likely to materially affect, our internal control over financial reporting, as the circumstances that led to the restatement had not yet been identified by management. However, as a result of the identification of the issues that led to the restatement, and the related reassessment of our internal control over financial reporting in August 2010, beginning in the third quarter of 2010, there have been changes in our internal control over financial reporting that have materially affected, or are reasonably likely to materially affect, the Company's internal control over financial reporting. Specifically, the following have been, are being or are planned to be implemented:
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We are involved in certain legal proceedings that are described in Part I. Item 3. "Legal Proceedings" in our Annual Report on Form 10-K/A for the year ended December 31, 2009. During the quarter ended June 30, 2010, there were no material developments in the status of those proceedings. We are subject to other claims and legal actions that may arise in the ordinary course of business. We believe that the ultimate liability, if any, with respect to these other claims and legal actions will not have a material effect on our financial position or on our results of operations.
In addition to the risks set out under the heading "Risk Factors" in Part I, Item 1A in our Annual Report on Form 10-K for the year ended December 31, 2009, the Company, and the value of an investment in the Company's securities, is also subject to the following material risk, the occurrence of which could have a material adverse effect on our business, financial condition or results of operations, and which could materially adversely impact the value of an investment in the Company's securities.
We have identified a material weakness in the area of accounting for income taxes which existed at June 30, 2010 and in certain prior periods. If the steps we have taken and expect to take to remediate this material weakness are not successful, the material weakness could result in a number of negative consequences.
As described in more detail elsewhere in this Form 10-Q, we have identified a material weakness in our internal control over financial reporting, in the area of accounting for income taxes that existed at June 30, 2010 and in certain prior periods. Although our management has taken certain measures, and intends to take additional measures, to remediate this material weakness, if these measures are not successful, such material weakness could result in a number of negative consequences, including requiring continued significant senior management time and attention, the inccurence of additional costs, future misstatements in our financial statements, our inability to timely meet financial statement reporting and filing obligations, a loss of confidence by investors in our reported financial information and potentially a negative effect on the trading price of our common stock.
Exhibits | |
|
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3.1 | Certificate of Incorporation of Georgia Gulf Corporation (incorporated by reference to Exhibit 99.1 to the company's Form 8-K filed on May 24, 2010) | |
3.2 |
Amended and Restated Certificate of Designation, Preferences and Rights of Junior Participating Preferred Stock of Georgia Gulf Corporation (incorporated by reference to Exhibit 3.1 to the company's Form 8-K filed on April 26, 2010) |
|
4.1 |
Rights Agreement, dated as of April 26, 2010, by and between Georgia Gulf Corporation and Computershare Trust Company, N.A., as rights agent (incorporated by reference to Exhibit 4.1 to the company's Registration Statement on Form 8-A filed on April 26, 2010) |
|
31 |
Rule 13a-14(a)/15d-14(a) Certifications.* |
|
32 |
Section 1350 Certifications.* |
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Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
GEORGIA GULF CORPORATION (Registrant) |
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Date: August 16, 2010 |
/s/ PAUL D. CARRICO Paul D. Carrico President and Chief Executive Officer (Principal Executive Officer) |
|
Date: August 16, 2010 |
/s/ GREGORY C. THOMPSON Gregory C. Thompson Chief Financial Officer (Principal Financial and Accounting Officer) |
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