e10vq
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-Q
QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
For the quarterly period ended September 30, 2008
Commission file number 0-52105
KAISER ALUMINUM CORPORATION
(Exact name of registrant as specified in its charter)
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Delaware
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94-3030279 |
(State of Incorporation)
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(I.R.S. Employer Identification No.) |
27422 PORTOLA PARKWAY, SUITE 350,
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92610-2831 |
FOOTHILL RANCH, CALIFORNIA
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(Zip Code) |
(Address of principal executive offices) |
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Registrants telephone number, including area code:
(949) 614-1740
Indicate by check mark whether the registrant (1) has filed all reports required to be filed
by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months, and
(2) has been subject to such filing requirements for the past 90 days. Yes þ No o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated
filer, a non-accelerated filer, or a smaller reporting company. See the definitions of large
accelerated filer, accelerated filer and smaller reporting company in Rule 12b-2 of the
Exchange Act. (Check one):
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Large accelerated filer þ
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Accelerated filer o
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Non-accelerated filer o
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Smaller reporting company o |
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(Do not check if a smaller reporting company) |
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Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of
the Exchange Act). Yes o No þ
Indicate by check mark whether the registrant has filed all documents and reports required to
be filed by Sections 12, 13 or 15(d) of the Securities Exchange Act of 1934 subsequent to the
distribution of securities under a plan confirmed by a court. Yes þ No o
As of October 31, 2008, there were 20,044,907 shares of the Common Stock of the registrant
outstanding.
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
PART I FINANCIAL INFORMATION
Item 1. Financial Statements
CONSOLIDATED BALANCE SHEETS
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September 30, |
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December 31, |
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2008 |
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2007 |
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(Unaudited) |
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(In millions of dollars, except |
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share amounts) |
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ASSETS
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Current assets: |
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Cash and cash equivalents |
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$ |
1.1 |
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$ |
68.7 |
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Receivables: |
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Trade, less allowance for doubtful receivables of $0.9
and $1.4 at September 30, 2008 and December 31, 2007,
respectively |
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115.4 |
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96.5 |
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Due from affiliate |
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9.5 |
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Other |
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8.7 |
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6.3 |
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Inventories |
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269.2 |
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207.6 |
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Prepaid expenses and other current assets |
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73.5 |
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66.0 |
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Total current assets |
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467.9 |
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454.6 |
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Investments in and advances to unconsolidated affiliate |
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37.6 |
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41.3 |
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Property, plant, and equipment net |
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272.8 |
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222.7 |
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Net assets in respect of VEBAs |
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135.0 |
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134.9 |
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Deferred tax assets net |
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246.5 |
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268.6 |
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Other assets |
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50.5 |
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43.1 |
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Total |
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$ |
1,210.3 |
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$ |
1,165.2 |
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LIABILITIES AND STOCKHOLDERS EQUITY
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Current liabilities: |
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Accounts payable |
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$ |
70.2 |
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$ |
70.1 |
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Accrued salaries, wages, and related expenses |
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34.5 |
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40.1 |
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Other accrued liabilities |
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55.3 |
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36.6 |
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Payable to affiliate |
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10.6 |
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18.6 |
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Total current liabilities |
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170.6 |
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165.4 |
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Borrowings under Revolving Credit Facility |
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34.7 |
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Long-term liabilities |
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54.4 |
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57.0 |
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259.7 |
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222.4 |
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Commitments and contingencies (Note 11) |
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Stockholders equity: |
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Common stock, par value $.01, 90,000,000 shares authorized
at September 30, 2008 and 45,000,000 shares authorized at
December 31, 2007; 20,617,607 shares issued and 20,044,907
shares outstanding at September 30, 2008; 20,580,815 shares
issued and outstanding at December 31, 2007 |
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.2 |
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.2 |
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Additional capital |
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957.1 |
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948.9 |
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Retained earnings |
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142.4 |
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116.1 |
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Common stock owned by Union VEBA subject to transfer
restrictions, at reorganization value, 4,845,465 shares at
both September 30, 2008 and
December 31, 2007 |
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(116.4 |
) |
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(116.4 |
) |
Treasury stock, at cost, 572,700 shares at September 30, 2008 |
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(28.1 |
) |
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Accumulated other comprehensive loss |
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(4.6 |
) |
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(6.0 |
) |
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Total stockholders equity |
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950.6 |
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942.8 |
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Total |
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$ |
1,210.3 |
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$ |
1,165.2 |
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2
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
STATEMENTS
OF CONSOLIDATED INCOME (LOSS)
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Quarter Ended |
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Nine Months Ended |
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September 30, |
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September 30, |
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2008 |
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2007 |
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2008 |
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2007 |
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(Unaudited) |
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(In millions of dollars, except share and per share amounts) |
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Net sales |
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$ |
369.2 |
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$ |
366.7 |
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$ |
1,181.7 |
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$ |
1,144.0 |
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Costs and expenses: |
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Cost of products sold, excluding depreciation |
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383.7 |
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303.3 |
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1,044.2 |
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954.4 |
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Depreciation and amortization |
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3.6 |
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3.0 |
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10.8 |
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8.3 |
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Selling, administrative, research and
development, and general |
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19.8 |
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17.8 |
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58.3 |
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56.0 |
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Other operating (benefits) charges, net |
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(1.4 |
) |
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(1.4 |
) |
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(1.2 |
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(13.7 |
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Total costs and expenses |
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405.7 |
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322.7 |
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1,112.1 |
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1,005.0 |
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Operating income (loss) |
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(36.5 |
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44.0 |
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69.6 |
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139.0 |
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Other income (expense): |
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Interest expense |
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(.3 |
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(1.0 |
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(.8 |
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(2.2 |
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Other income (expense), net |
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(.2 |
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1.8 |
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1.0 |
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4.1 |
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Income (loss) before income taxes |
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(37.0 |
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44.8 |
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69.8 |
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140.9 |
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Income tax benefit (provision) |
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14.9 |
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(20.0 |
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(30.0 |
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(64.3 |
) |
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Net income (loss) |
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$ |
(22.1 |
) |
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$ |
24.8 |
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$ |
39.8 |
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$ |
76.6 |
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Earnings per share Basic: |
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Net income (loss) per share |
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$ |
(1.11 |
) |
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$ |
1.24 |
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$ |
1.99 |
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$ |
3.83 |
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Earnings per share Diluted : |
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Net income (loss) per share |
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$ |
(1.11 |
) |
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$ |
1.22 |
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$ |
1.95 |
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$ |
3.77 |
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Weighted-average number of common shares
outstanding (000): |
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Basic |
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19,995 |
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20,026 |
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20,032 |
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20,010 |
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Diluted |
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19,995 |
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20,326 |
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20,377 |
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20,291 |
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The accompanying notes to consolidated financial statements are an integral part of these
statements.
3
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
STATEMENTS OF CONSOLIDATED STOCKHOLDERS EQUITY AND
COMPREHENSIVE INCOME (LOSS)
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Common |
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Stock |
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Owned by |
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Union |
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VEBA |
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Accumulated |
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Common |
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Subject to |
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Other |
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Shares |
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Common |
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Additional |
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Retained |
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Transfer |
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Treasury |
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Comprehensive |
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Outstanding |
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Stock |
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Capital |
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Earnings |
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Restriction |
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Stock |
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Loss |
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Total |
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(Unaudited) |
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(In millions of dollars, except for shares) |
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BALANCE, December 31, 2007 |
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20,580,815 |
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$ |
.2 |
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$ |
948.9 |
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$ |
116.1 |
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$ |
(116.4 |
) |
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$ |
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$ |
(6.0 |
) |
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$ |
942.8 |
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Net income |
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39.8 |
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39.8 |
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Foreign currency
translation adjustment,
net of tax of $0 |
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1.4 |
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1.4 |
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Comprehensive income |
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41.2 |
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Recognition of
pre-emergence tax
benefits in accordance
with fresh start
accounting |
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1.2 |
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1.2 |
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Equity compensation
recognized by an
unconsolidated affiliate |
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.3 |
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.3 |
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Capital distribution by
unconsolidated affiliate
to its parent company |
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(1.5 |
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(1.5 |
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Issuance of non-vested
shares to employees |
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52,970 |
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Issuance of common shares
to directors |
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3,689 |
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.2 |
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.2 |
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Issuance of common shares
to employees upon vesting
of restricted stock units |
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1,233 |
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Cancellation of employee
non-vested shares |
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(9,677 |
) |
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Cancellation of shares to
cover employees tax
withholdings upon vesting
of non-vested shares |
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(11,423 |
) |
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(.7 |
) |
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(.7 |
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Cash dividends on common
stock |
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(13.5 |
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(13.5 |
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Repurchase of common stock |
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(572,700 |
) |
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(28.1 |
) |
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(28.1 |
) |
Excess tax benefit upon
vesting of non-vested
shares and dividend
payment on unvested
shares expected to vest |
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.3 |
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.3 |
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Amortization of unearned
equity compensation |
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8.4 |
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8.4 |
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BALANCE, September 30,
2008 |
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20,044,907 |
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$ |
.2 |
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|
$ |
957.1 |
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$ |
142.4 |
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$ |
(116.4 |
) |
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$ |
(28.1 |
) |
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$ |
(4.6 |
) |
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$ |
950.6 |
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The accompanying notes to consolidated financial statements are an integral part of these
statements.
4
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
STATEMENTS OF CONSOLIDATED CASH FLOWS
|
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Nine Months Ended |
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September 30, |
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2008 |
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2007 |
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|
(Unaudited) |
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(In millions of dollars) |
|
Cash flows from operating activities: |
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Net income |
|
$ |
39.8 |
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$ |
76.6 |
|
Adjustments to reconcile net income to net cash provided by operating activities: |
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Recognition of pre-emergence tax benefits in accordance with fresh start accounting |
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1.2 |
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|
48.1 |
|
Depreciation and amortization (including deferred financing costs of $.2 and $.4,
respectively) |
|
|
11.0 |
|
|
|
8.7 |
|
Deferred income taxes |
|
|
22.4 |
|
|
|
.1 |
|
Excess tax
benefit upon vesting of non-vested shares and dividend payment on
unvested shares expected to vest |
|
|
(.3 |
) |
|
|
|
|
Non-cash equity compensation |
|
|
8.6 |
|
|
|
6.8 |
|
LIFO charges net of non-cash benefit in Other operating (benefits) charges, net |
|
|
31.0 |
|
|
|
(13.1 |
) |
Non-cash unrealized losses (gains) on derivative positions |
|
|
6.0 |
|
|
|
(5.2 |
) |
Other non-cash changes in assets and liabilities |
|
|
.3 |
|
|
|
.1 |
|
Equity loss (income) of unconsolidated affiliate |
|
|
2.5 |
|
|
|
(25.1 |
) |
Loss on disposition of property, plant and equipment |
|
|
.2 |
|
|
|
|
|
Changes in assets and liabilities: |
|
|
|
|
|
|
|
|
Increase in trade and other receivables |
|
|
(11.8 |
) |
|
|
(10.9 |
) |
(Increase) decrease in inventories, excluding LIFO charges |
|
|
(92.9 |
) |
|
|
2.6 |
|
Decrease in prepaid expenses and other current assets |
|
|
.1 |
|
|
|
7.9 |
|
Decrease in accounts payable |
|
|
|
|
|
|
(8.8 |
) |
Decrease in other accrued liabilities |
|
|
(5.3 |
) |
|
|
(2.0 |
) |
(Decrease) increase in payable to affiliate |
|
|
(8.0 |
) |
|
|
3.6 |
|
(Increase) decrease in accrued income taxes |
|
|
.8 |
|
|
|
(.5 |
) |
Net cash impact of changes in long-term assets and liabilities |
|
|
(2.1 |
) |
|
|
.4 |
|
Other |
|
|
|
|
|
|
.1 |
|
|
|
|
|
|
|
|
Net cash provided by operating activities |
|
|
3.5 |
|
|
|
89.4 |
|
|
|
|
|
|
|
|
Cash flows from investing activities: |
|
|
|
|
|
|
|
|
Capital expenditures, net of change in accounts payable of $.1 and $.9, respectively |
|
|
(61.0 |
) |
|
|
(43.1 |
) |
(Increase) decrease in restricted cash |
|
|
(3.9 |
) |
|
|
9.4 |
|
|
|
|
|
|
|
|
Net cash used in investing activities |
|
|
(64.9 |
) |
|
|
(33.7 |
) |
|
|
|
|
|
|
|
Cash flows from financing activities: |
|
|
|
|
|
|
|
|
Borrowings under the revolver credit facility |
|
|
55.6 |
|
|
|
|
|
Repayment of borrowings under the revolving credit facility |
|
|
(20.9 |
) |
|
|
|
|
Excess tax benefit upon vesting of non-vested shares and dividend payment on unvested
shares expected to vest |
|
|
.3 |
|
|
|
|
|
Cancellation of common stock to cover employee tax withholding upon vesting of equity
awards |
|
|
(.7 |
) |
|
|
(.6 |
) |
Repurchase of common stock |
|
|
(28.1 |
) |
|
|
|
|
Cash dividend paid to stockholders |
|
|
(12.4 |
) |
|
|
(3.7 |
) |
|
|
|
|
|
|
|
Net cash used in financing activities |
|
|
(6.2 |
) |
|
|
(4.3 |
) |
|
|
|
|
|
|
|
Net (decrease) increase in cash and cash equivalents during the period |
|
|
(67.6 |
) |
|
|
51.4 |
|
Cash and cash equivalents at beginning of period |
|
|
68.7 |
|
|
|
50.0 |
|
|
|
|
|
|
|
|
Cash and cash equivalents at end of period |
|
$ |
1.1 |
|
|
$ |
101.4 |
|
|
|
|
|
|
|
|
The accompanying notes to consolidated financial statements are an integral part of these
statements.
5
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts)
(Unaudited)
1. Summary of Significant Accounting Policies
This Report should be read in conjunction with the Companys Annual Report on Form 10-K for
the year ended December 31, 2007.
Principles of Consolidation and Basis of Presentation. The consolidated financial statements
include the statements of the Company and its wholly owned subsidiaries. Investments in
50%-or-less-owned entities are accounted for by the equity method. The only such entity for the
periods covered by this Report was Anglesey Aluminium Limited (Anglesey). Intercompany balances
and transactions are eliminated.
The accompanying unaudited interim consolidated financial statements have been prepared in
accordance with accounting principles generally accepted in the United States of America (US
GAAP) for interim financial information and the rules and regulations of the Securities and
Exchange Commission (the SEC). Accordingly, these financial statements do not include all of the
disclosures required by US GAAP for complete financial statements. In the opinion of management,
the unaudited interim consolidated financial statements furnished herein include all adjustments,
all of which are of a normal recurring nature unless otherwise noted, necessary for a fair
statement of the results for the interim periods presented.
Use of Estimates and Assumptions. The preparation of financial statements in accordance with
US GAAP requires the use of estimates and assumptions that affect the reported amounts of assets
and liabilities, disclosure of contingent assets and liabilities known to exist as of the date the
financial statements are published, and the reported amounts of revenues and expenses during the
reporting period. Uncertainties with respect to such estimates and assumptions are inherent in the
preparation of the Companys consolidated financial statements; accordingly, it is possible that
the actual results could differ from these estimates and assumptions, which could have a material
effect on the reported amounts of the Companys consolidated financial position and results of
operation.
Operating results for the nine months ended September 30, 2008 are not necessarily indicative
of the results that may be expected for the year ended December 31, 2008.
Recognition of Sales. Sales are recognized when title, ownership and risk of loss pass to the
buyer and collectability is reasonably assured. From time to time, in the ordinary course of
business, the Company may enter into agreements with customers requiring the Company to allocate
certain amounts of its annual capacity in return for a fee. Such fees are recognized as revenue
ratably over the life of the agreement which may be in excess of one year in length.
In certain circumstances, based on the terms of certain sales contracts which provide for
periodic, such as quarterly or annual, billing throughout the contract, the Company may recognize
revenue prior to billing the customer. At September 30, 2008 and December 31, 2007, the Company had
$8.0 and $1.9 of unbilled receivables respectively, included within Trade receivables on the
Companys Consolidated Balance Sheets. A provision for estimated sales returns from and allowances
to customers is made in the same period as the related revenues are recognized, based on historical
experience or the specific identification of an event necessitating a reserve.
On June 30, 2008, the Company announced a surcharge on new orders and new contracts of
fabricated aluminum products in an effort to reduce exposure to rising costs for natural gas,
electricity and diesel fuel beginning July 1, 2008. The surcharge is based on a calculation tied to
indices provided by the U.S. Department of Energy. The Company records the surcharge as revenue
when the revenue recognition criteria are met as stated above.
Earnings per Share. Basic earnings per share is computed by dividing earnings by the weighted-average number of common shares outstanding during the applicable period. The shares owned by a
voluntary employee beneficiary association (VEBA) for the benefit of certain union retirees,
their surviving spouses and eligible dependents (the Union VEBA) that are subject to transfer
restrictions, while treated in the Consolidated Balance Sheets as being similar to treasury stock
(i.e., as a reduction in Stockholders equity), are included in the computation of basic shares
outstanding in the Statements of Consolidated Income because such shares were irrevocably issued
and have full dividend and voting rights.
6
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
Diluted earnings per share is computed by dividing earnings by the sum of (a) the weighted-average number of common shares outstanding during the period and (b) the dilutive effect of
potential common share equivalents consisting of non-vested common shares, restricted stock units,
performance shares, and stock options (see Note 14).
Restricted Cash. The Company is required to keep certain amounts on deposit relating to
workerscompensation, collateral for certain letters of credit and other agreements totaling $19.8
and $15.9 at September 30, 2008 and December 31, 2007, respectively. Of the restricted cash
balance, $1.4 and $1.5 were considered short term and included in Prepaid expenses and other
current assets on the Consolidated Balance Sheets at September 30, 2008 and December 31, 2007,
respectively; and $18.4 and $14.4 were considered long term and included in Other assets on the
Consolidated Balance Sheets at September 30, 2008 and December 31, 2007, respectively (see Note 6).
Stock-Based Employee Compensation. During the first half of 2008, the Company granted
performance shares to executive officers and other key employees under a long term incentive
program for 2008 through 2010 (the 2008 2010 LTI Program). These awards are subject to
performance requirements pertaining to the Companys economic value added (EVA) performance
measured over the three year performance period. The EVA is a measure of the excess of the
Companys pretax operating income for a particular year over a pre-determined percentage of the net
assets of the immediately preceding year, as defined in the 2008 2010 LTI Program. The number of
performance shares, if any, that will ultimately vest and result in the issuance of common shares
in 2011 will depend on the average annual EVA achieved for the three year performance period. The
Company accounts for these awards at fair value in accordance with Statement of Financial
Accounting Standards No. 123 (revised 2004), Share-based Payments (SFAS No. 123R). The fair value
is measured based on the most probable outcome of the performance condition which is estimated
quarterly using the Companys plan and actual results. The Company expenses the fair value, after
assuming an estimated forfeiture rate, over the three year performance period on a ratable basis.
During the quarter and nine months ended September 30, 2008, $.4 and $1.1 of compensation expense
were recognized, respectively, in connection with the performance shares (see Note 10).
Realization of Excess Tax Benefits. Beginning on January 1, 2008, the Company made an
accounting policy election to follow the tax law ordering approach in assessing the realization of
excess tax benefits upon vesting of non-vested share awards and performance shares, exercising of
stock options and payment of dividends on non-vested share awards and performance shares expected
to vest. Under the tax law ordering approach, realization of excess tax benefits is determined
based on the ordering provisions of the tax law. Current year deductions, which include the tax
benefits from current year equity award activities, are used first before using the Companys net
operating loss (NOL) carryforwards from prior years. Under this method, Additional capital would
be credited when an excess tax benefit is realized, creating an additional paid in capital pool, to
absorb potential future tax deficiencies resulting from vesting of non-vested share awards and
performance shares and from the exercising of stock options. During the nine months ended September
30, 2008, the Company recorded $.2 of excess tax benefit relating to the vesting of non-vested
shares to Additional capital.
Adoption of Emerging Issues Task Force Issue(EITF) 06-11, Accounting for Income Tax Benefits
of Dividends on Share-Based Payment Awards, (EITF 06-11). Beginning January 1, 2008, the Company
adopted EITF 06-11. In accordance with the EITF, the Company records a credit to Additional capital
for tax deductions resulting from a dividend and dividend equivalent payment on non-vested share
awards the Company expects to vest. During the nine months ended September 30, 2008, the Company
recorded $.1 in Additional capital in connection with the tax deductions resulting from dividends
and dividend equivalents paid on non-vested share awards the Company expected to vest.
Adoption of Statement of Financial Accounting Standards (SFAS) No. 159, The Fair Value Option
for Financial Assets and Financial Liabilities including an amendment of FASB Statement No. 115,
(SFAS No. 159). On January 1, 2008, the Company adopted SFAS No. 159 which permits entities to
choose to measure many financial instruments and certain other assets and liabilities at fair value
on an instrument-by-instrument basis (the fair value option) with changes in fair value reported in
earnings. The Company already records derivative contracts at fair value in accordance with
Statement of Financial Accounting Standards No. 133, Accounting for Derivative Instruments and
Hedging Activities, as amended (SFAS No. 133). The adoption of SFAS No. 159 had no impact on the
consolidated financial statements as management did not elect the fair value option for any other
financial instruments or any other financial assets and financial liabilities.
7
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
Fair Value Measurements. On January 1, 2008, the Company adopted Statement of Financial
Accounting Standards No. 157, Fair Value Measurements (SFAS No. 157). SFAS No. 157 defines fair
value, establishes a framework for measuring fair value in accordance with US GAAP, and expands
disclosures about fair value measurements. The provisions of this standard apply to other
accounting pronouncements that require or permit fair value measurements and are to be applied
prospectively with limited exceptions.
SFAS No. 157 defines fair value as the price that would be received to sell an asset or paid
to transfer a liability in an orderly transaction between market participants at the measurement
date. This standard is now the single source in US GAAP for the definition of fair value, except
for the fair value of leased property as defined in Statement of Financial Accounting Standards No.
13, Accounting for Leases. SFAS No. 157 establishes a fair value hierarchy that distinguishes
between (1) market participant assumptions developed based on market data obtained from independent
sources (observable inputs) and (2) an entitys own assumptions about market participant
assumptions developed based on the best information available in the circumstances (unobservable
inputs). The fair value hierarchy consists of three broad levels, which gives the highest priority
to unadjusted quoted prices in active markets for identical assets or liabilities (Level 1) and the
lowest priority to unobservable inputs (Level 3). The three levels of the fair value hierarchy
under SFAS No. 157 are described below:
|
|
|
Level 1 Unadjusted quoted prices in active markets that are accessible at the
measurement date for identical, unrestricted assets or liabilities. |
|
|
|
|
Level 2 Inputs other than quoted prices included within Level 1 that are observable
for the asset or liability, either directly or indirectly, including quoted prices for
similar assets or liabilities in active markets; quoted prices for identical or similar
assets or liabilities in markets that are not active; inputs other than quoted prices that
are observable for the asset or liability (e.g., interest rates); and inputs that are
derived principally from or corroborated by observable market data by correlation or other
means. |
|
|
|
|
Level 3 Inputs that are both significant to the fair value measurement and
unobservable. |
The Companys derivative contracts are valued at fair value using significant other observable
and unobservable inputs. Such financial instruments consist of primary aluminum, natural gas, and
foreign currency contracts. The fair values of a majority of these derivative contracts are based
upon trades in liquid markets, such as aluminum options. Valuation model inputs can generally be
verified and valuation techniques do not involve significant judgment. The fair values of such
financial instruments are generally classified within Level 2 of the fair value hierarchy.
The Company has some derivative contracts that do not have observable market quotes. For these
financial instruments, management uses significant other observable inputs (i.e., information
concerning regional premiums for swaps). Where appropriate, valuations are adjusted for various
factors, such as bid/offer spreads.
The following table presents the Companys assets and liabilities that are measured and
recognized at fair value on a recurring basis classified under the appropriate level of the fair
value hierarchy as of September 30, 2008:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Level 1 |
|
|
Level 2 |
|
|
Level 3 |
|
|
Total |
|
Derivative assets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Aluminum swap contracts |
|
$ |
|
|
|
$ |
24.4 |
|
|
$ |
|
|
|
$ |
24.4 |
|
Aluminum option contracts |
|
|
|
|
|
|
16.1 |
|
|
|
|
|
|
|
16.1 |
|
Midwest premium swap contracts |
|
|
|
|
|
|
|
|
|
|
.1 |
|
|
|
.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
|
|
|
$ |
40.5 |
|
|
$ |
.1 |
|
|
$ |
40.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Derivative liabilities: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Aluminum swap contracts |
|
$ |
|
|
|
$ |
(12.2 |
) |
|
|
|
|
|
$ |
(12.2 |
) |
Aluminum option contracts |
|
|
|
|
|
|
(.5 |
) |
|
|
|
|
|
|
(.5 |
) |
Pound Sterling forward contract |
|
|
|
|
|
|
(6.7 |
) |
|
|
|
|
|
|
(6.7 |
) |
Euro dollar forward contracts |
|
|
|
|
|
|
(.9 |
) |
|
|
|
|
|
|
(.9 |
) |
Krona forward contract |
|
|
|
|
|
|
(.8 |
) |
|
|
|
|
|
|
(.8 |
) |
Natural gas swap contracts |
|
|
|
|
|
|
(4.1 |
) |
|
|
|
|
|
|
(4.1 |
) |
Midwest premium swap contracts |
|
|
|
|
|
|
|
|
|
|
(.8 |
) |
|
|
(.8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
|
|
|
$ |
(25.2 |
) |
|
$ |
(.8 |
) |
|
$ |
(26.0 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
8
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
Financial instruments classified as Level 3 in the fair value hierarchy represent derivative
contracts in which management has used at least one significant unobservable input in the valuation
model. The following table presents a reconciliation of activity for such derivative contracts on a
net basis:
|
|
|
|
|
|
|
Level 3 |
|
Balance at January 1, 2008: |
|
$ |
|
|
Total realized/unrealized losses included in: |
|
|
|
|
Cost of goods sold excluding depreciation expense |
|
|
.7 |
|
Purchases, sales, issuances and settlements |
|
|
|
|
Transfers in and (or) out of Level 3 |
|
|
|
|
|
|
|
|
Balance at September 30, 2008 |
|
$ |
.7 |
|
|
|
|
|
Total losses included in earnings attributable to the change in
unrealized losses relating to derivative contracts still held at
September 30, 2008: |
|
$ |
.7 |
|
|
|
|
|
Effective September 30, 2008, the Company adopted Financial Staff Position No. SFAS 157-3,
Determining the Fair Value of a Financial Asset When the Market for That Asset is Not Active (FSP
SFAS 157-3), which was issued on October 10, 2008. FSP SFAS 157-3 clarifies the application of SFAS
No. 157 in a market that is not active and provides an example to illustrate key considerations in
determining the fair value of a financial asset when the market for the financial asset is not
active. The adoption of FSP SFAS 157-3 did not have an impact on the Companys consolidated
financial statements.
New Accounting Pronouncements. Statement of Financial Accounting Standards No. 141 (revised
2007), Business Combinations (SFAS No. 141R) was issued in December 2007. SFAS No. 141R
establishes principles and requirements for how the acquirer of a business recognizes and measures
in its financial statements the identifiable assets acquired, the liabilities assumed, and any
noncontrolling interest in the acquiree. SFAS No. 141R also provides guidance on how the acquirer
should recognize and measure the goodwill acquired in the business combination and determine what
information to disclose to enable users of the financial statements to evaluate the nature and
financial effects of the business combination. SFAS No. 141R is effective for the Company in its
fiscal year beginning January 1, 2009. Most of the requirements of SFAS No. 141R are only to be
applied prospectively to business combinations entered into on or after January 1, 2009.
Statement of Financial Accounting Standards No. 160, Noncontrolling Interests in Consolidated
Financial Statements an amendment of ARB No. 51 (SFAS No. 160) was issued in December 2007.
SFAS No. 160 establishes accounting and reporting standards for the noncontrolling interest in a
subsidiary and for the deconsolidation of a subsidiary. It clarifies that a noncontrolling interest
in a subsidiary is an ownership interest in the consolidated entity that should be reported as
equity in the consolidated financial statements. SFAS No. 160 is effective for the Company in its
fiscal year beginning January 1, 2009. The Company does not currently expect SFAS No. 160 to have a
material impact on the Companys consolidated financial statements.
Statement of Financial Accounting Standards No. 161, Disclosures about Derivative Instruments
and Hedging Activities an amendment of FASB Statement 133 (SFAS No. 161) was issued in March
2008. SFAS No. 161 enhances required disclosures regarding derivatives and hedging activities,
including enhanced disclosures regarding how: (a) an entity uses derivative instruments; (b)
derivative instruments and related hedged items are accounted for under SFAS No. 133; and (c)
derivative instruments and related hedged items affect an entitys financial position, financial
performance, and cash flows. SFAS No. 161 is effective for fiscal years and interim periods
beginning after November 15, 2008. The Company does not
currently expect SFAS No. 161 to have a
material impact on the Companys consolidated financial statements.
Statement of Financial Accounting Standards No. 162, The Hierarchy of Generally Accepted
Accounting Principle (SFAS No. 162) was issued in May 2008. SFAS No. 162 is intended to improve
financial reporting by identifying a consistent framework, or hierarchy, for selecting accounting
principles to be used in preparing financial statements that are presented in conformity US GAAP
for nongovernmental entities. SFAS No. 162 is effective 60 days following the SECs approval of the
Public Company Accounting Oversight Board amendments to Auditing Standards Section 411, The Meaning
of Present Fairly in Conformity With Generally Accepted Accounting Principles. The Company
currently does not expect SFAS No. 162 to have a material impact
on the Companys consolidated financial
statements.
Financial Accounting Standards Board Staff Position EITF 03-6-1, Determining Whether
Instruments Granted in Share-Based Payment Transactions Are Participating Securities (FSP EITF
03-6-1) was issued in June 2008. FSP EITF 03-06-01 provides that unvested share-based payment
awards that contain nonforfeitable rights to dividends or
9
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
dividend equivalents (whether paid or unpaid) are participating securities and shall be
included in the computation of earnings per share pursuant to the two-class method in accordance
with Statement of Financial Accounting Standards No. 128, Earnings per Share. FSP EITF 03-6-01 is
effective for financial statements issued for fiscal years beginning after December 15, 2008, and
interim periods within those years. Upon adoption, the Company is required to retrospectively
adjust its earnings per share data to conform with the provisions in this FSP. Early application of
FSP EITF 03-6-1 is prohibited. The Company is currently evaluating the impact FSP EITF 03-6-1 will
have on its consolidated financial statements.
2. Inventories
Inventories are stated at the lower of cost or market value. For the Fabricated Products
segment, finished products, work in process and raw material inventories are stated on the last-in,
first-out (LIFO) basis and other inventories, principally operating supplies and repair and
maintenance parts, are stated at average cost. All inventories in the Primary Aluminum segment are
stated on the first-in, first-out (FIFO) basis. Inventory costs consist of material, labor and
manufacturing overhead, including depreciation. Abnormal costs, such as idle facility expenses,
freight, handling costs and spoilage, are accounted for as current period charges.
Inventories consist of the following:
|
|
|
|
|
|
|
|
|
|
|
September 30, |
|
|
December 31, |
|
|
|
2008 |
|
|
2007 |
|
Fabricated Products segment |
|
|
|
|
|
|
|
|
Finished products |
|
$ |
73.6 |
|
|
$ |
68.6 |
|
Work in process |
|
|
97.1 |
|
|
|
76.9 |
|
Raw materials |
|
|
72.1 |
|
|
|
49.5 |
|
Operating supplies and repairs and maintenance parts |
|
|
13.3 |
|
|
|
12.5 |
|
|
|
|
|
|
|
|
|
|
|
256.1 |
|
|
|
207.5 |
|
|
|
|
|
|
|
|
|
|
Primary Aluminum segment |
|
|
|
|
|
|
|
|
Alumina (1) |
|
|
11.5 |
|
|
|
|
|
Primary aluminum |
|
|
1.6 |
|
|
|
.1 |
|
|
|
|
|
|
|
|
|
|
$ |
269.2 |
|
|
$ |
207.6 |
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
Alumina represents the alumina inventory-in-transit that did not reach Anglesey at September
30, 2008. |
The Company recorded net non-cash LIFO charges of approximately $.7 and $31.3 during the
quarter and nine months ended September 30, 2008, respectively. The Company recorded net non-cash
LIFO benefit of approximately $10.2 and $8.2 during the quarter and nine months ended September 30,
2007, respectively. These amounts are primarily a result of changes in metal prices and changes in
inventory volumes.
The Company has a larger volume of raw materials, work in process, and finished products than
its long-term historical average, and the price for such goods reflected in the opening inventory
balance at the Companys emergence from chapter 11 bankruptcy on July 6, 2006, given the
application of fresh start accounting, is higher than long term historical averages. As such, with
the inevitable ebb and flow of business cycles, non-cash LIFO charges will result when inventory
levels drop and metal prices decline, and potential lower of cost and market adjustments will
result when metal prices decline and margins compress. Such adjustments could be material to
results in future periods (See Note 17).
3. Investment In and Advances To Unconsolidated Affiliate
The Company has a 49% ownership interest in Anglesey, which owns an aluminum smelter at
Holyhead, Wales. The Company accounts for its 49% ownership in Anglesey using the equity method.
The Companys equity in income before income taxes of Anglesey is treated as a reduction or
increase in cost of products gross of the Companys share of United Kingdom corporation tax. The
income tax effects of the Companys equity in income are included in the Companys income tax
provision.
The nuclear plant that supplies power to Anglesey is currently slated for decommissioning in
late 2010. For Anglesey to be able to continue its aluminum reduction operations past September
2009, when its current power contract expires, Anglesey will have to secure power at prices that make its aluminum
reduction operation viable.
10
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
Although Anglesey continues to pursue alternative strategies to address
the expiration of its power contract and its ability to continue reduction operations past
September 2009, those efforts have become increasingly difficult as a result of recent declines in
London Metal Exchange (LME) prices, continuing high power prices and Angleseys potential exposure to higher pension
contributions following recent declines in the value of the assets held by the Rio Tinto pension
plan in which Anglesey participates. No assurances can be provided that Anglesey will be successful
addressing the expiration of its current power contract and the Company continues to assess the
recoverability of its investment in Anglesey as the facts and circumstances facing Anglesey
continue to evolve. In addition, given the potential for future shutdown and related costs,
Anglesey suspended dividends during the last half of 2006 and the first half of 2007 while it
studied future cash requirements. Based on a review of cash anticipated to be available for future
cash requirements, Anglesey began paying dividends again in 2007 until July 2008, when dividends
were again suspended while Anglesey assessed the impact of the rectifier failure and resulting fire
described more fully below and the anticipated timing of Angleseys return to full production and
recovery of insurance proceeds. In light of the pending expiration of the current power contract,
growing uncertainty with respect to the future operation of Anglesey and challenges presented by
Angleseys potential exposure to higher pension contributions as more fully described above, no assurance
can be given that Anglesey will declare dividends at any time in the foreseeable future. Dividends
over the past five years have fluctuated substantially depending on various operational and market
factors. During the last five years, cash dividends received were as follows: 2007 $14.3, 2006
$11.8, 2005 $9.0, 2004 $4.5, and 2003 $4.3. Additionally, in April 2008, the Company received
a dividend of $3.9 in respect of the Companys ownership interest resulting in a reduction of
Investments in and advances to unconsolidated affiliate.
The following table shows a summary of Angleseys selected operating results for the quarters
and nine month periods ended September 30, 2008 and 2007:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Nine months |
|
|
|
Ended September 30, |
|
|
Ended September 30, |
|
|
|
2008 |
|
|
2007 |
|
|
2008 |
|
|
2007 |
|
Net sales |
|
$ |
66.3 |
|
|
$ |
108.5 |
|
|
$ |
244.5 |
|
|
$ |
314.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit (loss) |
|
$ |
(13.1 |
) |
|
$ |
23.7 |
|
|
$ |
4.6 |
|
|
$ |
73.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
(11.2 |
) |
|
$ |
17.1 |
|
|
$ |
.9 |
|
|
$ |
52.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Companys equity income (loss)(1) |
|
$ |
(6.9 |
) |
|
$ |
9.7 |
|
|
$ |
1.4 |
|
|
$ |
29.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
The Companys equity income (loss) differs from 49% of the summary net income (loss) from
Anglesey primarily due to a) share based compensation adjustments of $(2.0) and $.8 for the
quarters ended September 30, 2008 and 2007, respectively, $(.6) and $2.2 for the nine months
ended September 30, 2008 and 2007, respectively, relating to Angleseys separate reimbursement
agreement with its parent (Rio Tinto) under Angleseys share based award arrangement (see
discussion below) and, b) US GAAP adjustment relating to Angleseys CARO (defined below in
Note 4) in the amount of $(.3) for the quarters ended September 30, 2008 and 2007, and
$(1.0) for both nine month periods ended September 30, 2008 and 2007 (see Note 4). |
At September 30, 2008 and December 31, 2007, the receivables from Anglesey were zero and $9.5,
respectively.
As a result of fresh start accounting, the Company decreased its investment in Anglesey upon
emergence from chapter 11 bankruptcy on July 6, 2006 (see Note 2 of Notes to Consolidated Financial
Statements included in the Companys Annual Report on Form 10-K for the year ended December 31,
2007). In accordance with Accounting Principles Board Opinion No. 18, The Equity Method of
Accounting for Investments in Common Stock (APB No. 18), the difference of $11.6 between the
Companys share of Angleseys equity and the investment amount reflected in the Companys
Consolidated Balance Sheet is being amortized (included in Cost of products sold) over the period
from July 2006 to September 2009, the end of the current power contract, and thereby the end of the
useful life based on the stated term of that contract. The non-cash amortization included in equity
income was approximately $.9 and $2.7 for the quarter and nine months ended September 30, 2008. At
September 30, 2008, the remaining unamortized amount was $3.6.
In the nine months ended September 30, 2008, the Company recorded a $.3 charge for share-based
equity compensation for employees of Anglesey who participate in the employee share savings plan of
Rio Tinto. This charge has been recognized as a reduction in the equity in earnings of Anglesey for
the nine months ended September 30, 2008. In accordance with APB No. 18, this transaction has been
accounted for as a capital transaction
11
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
of Anglesey. As a result, the Company increased its Additional capital for the nine months
ended September 30, 2008 by $.3 rather than adjusting its Investment in and advances to
unconsolidated affiliate.
In accordance with a separate agreement between Anglesey and Rio Tinto, Anglesey is required
to pay to Rio Tinto, in cash, an amount equal to the difference between the share price on the date
shares are purchased under the Rio Tinto employee share savings plan and the amount paid by the
employees of Anglesey to purchase the shares under the Rio Tinto employee share savings plan.
During the first nine months of 2008, Anglesey made payments of $3.1 to Rio Tinto under this
agreement. In accordance with APB No. 18, the Companys ownership share of this payment has been
accounted for as a capital distribution resulting in a reduction of $1.5 in both the Companys
Additional capital and the value of its investment in Anglesey on the Consolidated Balance Sheet.
On June 12, 2008, Anglesey suffered a significant failure in the rectifier yard that resulted
in a localized fire in one of the power transformers. As a result of the fire, Anglesey was
operating at one third of its production capacity during the latter half of June and incurred
incremental costs, primarily associated with repair and maintenance costs, as well as loss of
margin due to the outage. From June 12, 2008 through September 30, 2008, Anglesey incurred $4.0 in
repair and maintenance cost, of which $2.0 was reflected in the Companys equity income (loss). In
addition, the Company also incurred approximately $25 loss due to the production outage. Anglesey
has property damage and business interruption insurance policies in place and expects to recover
(net of applicable deductibles) the incremental costs and any loss of margin (assuming production
that has been or will be lost due to the outage sold at primary aluminum prices that would have
been applicable on such volume) due to business interruption through its insurance coverage. The
timing and the amount of such insurance recovery is uncertain. As such, no expected insurance recovery was
recorded during the nine months ended September 30, 2008. Anglesey restarted production on the
non-operating portion of the potlines at the smelter in late July, completed restart activities at
the end of October with approximately 90% of the pots operating and expects to return the remaining
pots to production by mid-December (see additional discussion included in Part I, Item 2.
Managements Discussion and Analysis of Financial Condition and Results of Operations of this
Report).
4. Conditional Asset Retirement Obligations
The Company has conditional asset retirement obligations (CAROs) at several of its
fabricated products facilities. The vast majority of such CAROs consist of incremental costs that
would be associated with the removal and disposal of asbestos (all of which is believed to be fully
contained and encapsulated within walls, floors, ceilings, or piping) at certain of the older
plants if such plants were to undergo major renovation or be demolished. No plans currently exist
for any such renovation or demolition of such facilities and the Companys current assessment is
that the most probable scenarios are that no material CARO would be triggered for 20 or more years.
The Companys estimates and judgments that affect the probability weighted estimated future
contingent cost amounts did not change during the nine months ended September 30, 2008. However,
there was a revision to the estimated timing for certain future contingent costs during the quarter
ended June 30, 2008 that resulted in a $.1 charge to Net income. In addition, the Companys results
for the nine months ended September 30, 2008 and 2007 both included an incremental accretion of the
estimated liability of $.2 (recorded in Cost of products sold). The estimated fair value of the
CAROs at September 30, 2008 was $3.3.
Anglesey (see Note 3) also recorded CARO liabilities of approximately $24.0 in its financial
statements in prior years. The time period over which the fair value of the CARO is estimated under
United Kingdom generally accepted accounting principles (UK GAAP) treatment applied by
Anglesey is different from the time period over which the fair value of the CARO is estimated under
the principles of Statement of Accounting Standards No. 143, Accounting for Asset Retirement
Obligations or Financial Accounting Standards Board Interpretation No. 47, Accounting for
Conditional Asset Retirement Obligations. As such, the resulting accretion expenses are different
under UK GAAP and US GAAP. Accordingly, the Company adjusted its equity in earnings for Anglesey
for the quarters ended September 30, 2008 and 2007 by $.3 each, and for the nine months ended
September 30, 2008 and 2007 by $1.0 each, to reflect the impact of applying US GAAP with respect to
the Anglesey CARO liability.
For purposes of the Companys fair value estimates with respect to the CARO liabilities, a
credit adjusted risk free rate of 7.5% was used.
12
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
5. Property, Plant, and Equipment
The major classes of property, plant, and equipment are as follows:
|
|
|
|
|
|
|
|
|
|
|
September 30, |
|
|
December 31, |
|
|
|
2008 |
|
|
2007 |
|
Land and improvements |
|
$ |
12.9 |
|
|
$ |
12.9 |
|
Buildings |
|
|
29.6 |
|
|
|
25.2 |
|
Machinery and equipment |
|
|
188.8 |
|
|
|
168.7 |
|
Construction in progress |
|
|
69.3 |
|
|
|
33.0 |
|
|
|
|
|
|
|
|
|
|
|
300.6 |
|
|
|
239.8 |
|
Accumulated depreciation |
|
|
(27.8 |
) |
|
|
(17.1 |
) |
|
|
|
|
|
|
|
Property, plant, and equipment, net |
|
$ |
272.8 |
|
|
$ |
222.7 |
|
|
|
|
|
|
|
|
At September 30, 2008, the major components of Construction in progress were as follows:
|
|
|
|
|
|
|
September 30, |
|
|
|
2008 |
|
Heat treat expansion project (Spokane, Washington facility) |
|
$ |
25.2 |
|
Rod, bar, and tube value stream investments (including facility in Kalamazoo, Michigan) |
|
|
21.2 |
|
Other |
|
|
22.9 |
|
|
|
|
|
Total Construction in progress |
|
$ |
69.3 |
|
|
|
|
|
At December 31, 2007, the Construction in progress balance was primarily related to the heat
treat expansion project at the Companys Spokane, Washington facility.
For the quarter and nine months ended September 30, 2008, the Company recorded depreciation
expense of $3.6 and $10.8, respectively, relating to the Companys operating facilities in its
Fabricated Products segment. For the quarter and nine months ended September 30, 2007, the Company
recorded depreciation expense of $3.0 and $8.2, respectively, relating to the Companys operating
facilities in its Fabricated Products segment. An immaterial amount of depreciation expense was
also recorded in the Companys Corporate segment for all periods.
6. Supplemental Balance Sheet Information
Trade Receivables. Trade receivables were comprised of the following:
|
|
|
|
|
|
|
|
|
|
|
September 30, |
|
|
December 31, |
|
|
|
2008 |
|
|
2007 |
|
Billed trade receivables |
|
$ |
108.3 |
|
|
$ |
96.0 |
|
Unbilled trade receivables (Note 1) |
|
|
8.0 |
|
|
|
1.9 |
|
|
|
|
|
|
|
|
|
|
|
116.3 |
|
|
|
97.9 |
|
Allowance for doubtful receivables |
|
|
(.9 |
) |
|
|
(1.4 |
) |
|
|
|
|
|
|
|
|
|
$ |
115.4 |
|
|
$ |
96.5 |
|
|
|
|
|
|
|
|
Prepaid Expenses and Other Current Assets. Prepaid expenses and other current assets were
comprised of the following:
|
|
|
|
|
|
|
|
|
|
|
September 30, |
|
|
December 31, |
|
|
|
2008 |
|
|
2007 |
|
Current derivative assets (Note 12) |
|
$ |
9.2 |
|
|
$ |
1.5 |
|
Current deferred tax assets |
|
|
59.2 |
|
|
|
59.2 |
|
Short term restricted cash |
|
|
1.4 |
|
|
|
1.5 |
|
Prepaid expenses |
|
|
3.7 |
|
|
|
3.8 |
|
|
|
|
|
|
|
|
Total |
|
$ |
73.5 |
|
|
$ |
66.0 |
|
|
|
|
|
|
|
|
Other Assets. Other assets were comprised of the following:
|
|
|
|
|
|
|
|
|
|
|
September 30, |
|
|
December 31, |
|
|
|
2008 |
|
|
2007 |
|
Derivative assets (Note 12) |
|
$ |
31.4 |
|
|
$ |
27.6 |
|
Restricted cash |
|
|
18.4 |
|
|
|
14.4 |
|
Other |
|
|
.7 |
|
|
|
1.1 |
|
|
|
|
|
|
|
|
Total |
|
$ |
50.5 |
|
|
$ |
43.1 |
|
|
|
|
|
|
|
|
13
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
Other Accrued Liabilities. Other accrued liabilities were comprised of the following:
|
|
|
|
|
|
|
|
|
|
|
September 30, |
|
|
December 31, |
|
|
|
2008 |
|
|
2007 |
|
Current derivative liabilities (Note 12) |
|
$ |
23.8 |
|
|
$ |
6.6 |
|
Accrued income taxes and other taxes payable |
|
|
3.8 |
|
|
|
2.2 |
|
Accrued book overdraft see below |
|
|
7.7 |
|
|
|
5.4 |
|
Dividend payable |
|
|
4.8 |
|
|
|
3.7 |
|
Accrued annual VEBA contribution |
|
|
|
|
|
|
8.8 |
|
Accrued freight |
|
|
3.1 |
|
|
|
2.1 |
|
Environmental accrual |
|
|
4.1 |
|
|
|
1.7 |
|
Other |
|
|
8.0 |
|
|
|
6.1 |
|
|
|
|
|
|
|
|
Total |
|
$ |
55.3 |
|
|
$ |
36.6 |
|
|
|
|
|
|
|
|
The accrued book overdraft balance at September 30, 2008 and December 31, 2007 represents
uncleared cash disbursements.
Long-term Liabilities. Long-term liabilities were comprised of the following:
|
|
|
|
|
|
|
|
|
|
|
September 30, |
|
|
December 31, |
|
|
|
2008 |
|
|
2007 |
|
Financial Accounting Standards Board
Interpretation No. 48 (FIN 48) income
tax liabilities |
|
$ |
25.6 |
|
|
$ |
26.5 |
|
Workers compensation accruals |
|
|
15.7 |
|
|
|
17.2 |
|
Environmental accruals |
|
|
5.2 |
|
|
|
6.0 |
|
Derivative liabilities (Note 12) |
|
|
2.2 |
|
|
|
1.9 |
|
Asset retirement obligations |
|
|
3.3 |
|
|
|
3.0 |
|
Other long term liabilities |
|
|
2.4 |
|
|
|
2.4 |
|
|
|
|
|
|
|
|
Total |
|
$ |
54.4 |
|
|
$ |
57.0 |
|
|
|
|
|
|
|
|
14
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
7. Secured Debt and Credit Facilities
On July 6, 2006, the Company and certain subsidiaries of the Company entered into a Senior
Secured Revolving Credit Agreement with a group of lenders providing for a $200.0 revolving credit
facility (the Revolving Credit Facility), of which up to a maximum of $60.0 may be utilized for
letters of credit. Under the Revolving Credit Facility, the Company is able to borrow (or obtain
letters of credit) from time to time in an aggregate amount equal to the lesser of a stated amount,
initially $200.0, and a borrowing base comprised of eligible accounts receivable, eligible
inventory, and certain eligible machinery, equipment, and real estate, reduced by certain reserves,
all as specified in the Revolving Credit Facility. The Revolving Credit Facility matures in July
2011, at which time all principal amounts outstanding thereunder will be due and payable.
Borrowings under the Revolving Credit Facility bear interest at a rate equal to either a base prime
rate or LIBOR, at the Companys option, plus a specified variable percentage determined by
reference to the then remaining borrowing availability under the Revolving Credit Facility. The
Revolving Credit Facility may, subject to certain conditions and the agreement of lenders
thereunder, be increased to up to $275.0 at the request of the Company. During the fourth quarter
of 2007, the conditions were met and the Company and the lenders amended the Revolving Credit
Facility, effective December 10, 2007, to increase the stated amount of the credit facility from
$200.0 to $265.0.
Amounts owed under the Revolving Credit Facility may be accelerated upon the occurrence of
various events of default set forth in the agreement, including, without limitation, the failure to
make principal or interest payments when due and breaches of covenants, representations, and
warranties. The Revolving Credit Facility is secured by a first priority lien on substantially all
of the assets of the Company and certain of its U.S. operating subsidiaries that are also borrowers
thereunder. The Revolving Credit Facility places restrictions on the ability of the Company and
certain of its subsidiaries to, among other things, incur debt, create liens, make investments, pay
dividends, sell assets, undertake transactions with affiliates, and enter into unrelated lines of
business. At September 30, 2008, the Company was in compliance with all covenants contained in the
Revolving Credit Facility.
During the quarter ended September 30, 2008, the Company began utilizing the credit line under
the Revolving Credit Facility. At September 30, 2008, the Company had $265.0 available for
borrowing and letters of credit under the Revolving Credit Facility, of which $34.7 of borrowings
and $10.0 of letters of credit were outstanding, leaving $220.3 available for additional borrowing
and letters of credit.
8. Income Tax Matters
Tax Benefit (Provision). The benefit (provision) for income taxes for the quarter and nine
month periods ended September 30, 2008 and 2007 consisted of:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Nine Months |
|
|
|
Ended September 30, |
|
|
Ended September 30, |
|
|
|
2008 |
|
|
2007 |
|
|
2008 |
|
|
2007 |
|
Domestic |
|
$ |
13.6 |
|
|
$ |
(15.0 |
) |
|
$ |
(25.2 |
) |
|
$ |
(48.5 |
) |
Foreign |
|
|
1.3 |
|
|
|
(5.0 |
) |
|
|
(4.8 |
) |
|
|
(15.8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
14.9 |
|
|
$ |
(20.0 |
) |
|
$ |
(30.0 |
) |
|
$ |
(64.3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
The income tax provision for the nine months ended September 30, 2008 was $30.0, with an
effective tax rate of 43.0%. The effective tax rate of 43.0% was impacted by several factors
including:
|
|
|
The Companys equity in income before income taxes of Anglesey is treated as a
reduction or increase in Cost of products sold excluding depreciation. The income tax
effects of the Companys equity in income are included in the tax provision. This resulted
in $1.6 being included in the income tax provision, increasing the effective tax rate by
approximately 2.3%. |
|
|
|
|
Unrecognized tax benefits, including interest and penalties, increased the income tax
provision by $1.8 and the effective tax rate by approximately 2.6%. |
|
|
|
|
The foreign currency impact on unrecognized tax benefits, interest and penalties
resulted in a $1.4 currency translation adjustment that was recorded in Accumulated other
comprehensive income (loss). |
15
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
|
|
|
Changes in the United Kingdom and Canadian income tax rates and the geographical
distribution of income, which reflected the effects of the Anglesey transformer fire. |
Deferred Income Taxes. Deferred income taxes reflect the net tax effects of temporary
differences between the carrying amounts of assets and liabilities for financial reporting purposes
and the amounts used for income tax purposes.
Although the Company had approximately $981 of tax attributes, including the NOL carryforwards
available at December 31, 2006 to offset the impact of future income taxes, the Company did not
meet the more likely than not criteria for recognition of such attributes primarily because the
Company did not have sufficient history of paying taxes. As such, the Company recorded a full
valuation allowance against the amount of tax attributes available and no deferred tax asset was
recognized. The benefit associated with any reduction of the valuation allowance was first utilized
to reduce intangible assets with any excess being recorded as an adjustment to Stockholders equity
rather than as a reduction of income tax expense. As of December 31, 2007, the Company concluded
that it had met the more likely than not criteria for recognition of its deferred tax assets and
thus released the vast majority of the valuation allowance at December 31, 2007. In accordance with
fresh start accounting, the release of the valuation allowance was taken as an adjustment to
Stockholders equity rather than through the income statement. The Company maintains a valuation
allowance on deferred tax assets that did not meet the more likely than not recognition criteria
and these assets are primarily state NOL carryforwards that the Company believes will likely expire
unused.
At December 31, 2007, the Company had $897.5 of NOL carryforwards available to reduce future
cash payments for income taxes in the United States. Of the $897.5 of NOL carryforwards, $1.0
reflects the excess tax benefits relating to the vesting of employees non-vested share awards.
Equity will be increased by $1.0 if and when such excess tax benefits are ultimately realized. Such
NOL carryforwards expire periodically through 2027. The Company also had $90.1 of other tax
attributes, including $88.4 of gross alternative minimum tax (AMT) credit carryforwards with an
indefinite life, available to offset regular federal income tax requirements. The remainder
consists of general business credits that will expire periodically through 2011.
In assessing the realizability of deferred tax assets, management considers whether it is
more likely than not that some portion or all of the deferred tax assets will not be realized.
The ultimate realization of deferred tax assets is dependent upon the generation of future taxable
income during the periods in which those temporary differences become deductible. Management
considers taxable income in carryback years, the scheduled reversal of deferred tax liabilities,
tax planning strategies, and projected future taxable income in making this assessment. As of
December 31, 2007, due to uncertainties surrounding the realization of some of the Companys
deferred tax assets, including state NOLs sustained during the prior years and expiring tax
benefits, the Company had a valuation allowance of $24.8 against its deferred tax assets. When
recognized, the tax benefits relating to any reversal of the valuation allowance will be recorded
as an adjustment to Stockholders equity rather than as a reduction of income tax expense.
Valuation allowance adjustments related to post emergence events will flow through the tax
provision.
Foreign taxes primarily represent Canadian income taxes in respect of the Companys facility
in London, Ontario and United Kingdom income taxes in respect of the Companys ownership in
Anglesey. The provision for income tax is based on the projected rate for each applicable period.
Other. The Company and its subsidiaries file income tax returns in the U.S. federal
jurisdiction and various states and foreign jurisdictions. The audit of the Companys federal
income tax return for the 2004 tax year was completed in April of
2008. The results of the audit
did not have a material effect on the Companys financial condition or results of
operations. The Canada Revenue Agency audited and issued assessment notices for 1998 through 2001
for which Notices of Objection have been filed. The 2002 to 2004 tax years are currently under
audit by the Canada Revenue Agency. The Company does not expect the results of these examinations
to have a material effect on its financial condition or results of operations. Certain past years
are still subject to examination by taxing authorities and the use of NOL carryforwards in future
periods could trigger a review of attributes and other tax matters in years that are not otherwise
subject to examination.
16
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
No U.S. federal or state liability has been recorded for the undistributed earnings of the
Companys Canadian subsidiary at September 30, 2008. These undistributed earnings are considered to
be indefinitely reinvested. Accordingly, no provision for U.S. federal and state income taxes or
foreign withholding taxes has been provided on such undistributed earnings. Determination of the
potential amount of unrecognized deferred U.S. income tax liability and foreign withholding taxes
is not practicable because of the complexities associated with its hypothetical calculation.
The Company had gross unrecognized tax benefits of $15.8 and $19.7 at September 30, 2008 and
December 31, 2007, respectively. The change during the quarter and nine months ended September 30,
2008 was primarily due to currency fluctuations and a change in tax positions. The Company
recognizes interest, and penalties related to these unrecognized tax benefits in the income tax
provision. The Company had approximately $11.3 and $10.7 accrued at September 30, 2008 and December
31, 2007, respectively, for interest and penalties which were included in Long-term liabilities in
the Consolidated Balance Sheets. During the quarter and nine months ended September 30, 2008, the
Company recognized approximately $.3 and $1.6 in interest and penalties, respectively. During the
nine months ended September 30, 2008, the foreign currency impact on gross unrecognized tax
benefits, interest and penalties resulted in a $1.4 currency translation adjustment that was
recorded in Accumulated other comprehensive income (loss), of which $.8 related to gross
unrecognized tax benefits and $.6 related to accrued interest and penalties. During the quarter
ended September 30,2008, the Company also reduced unrecognized tax benefits and the related
interest and penalties by $.8 and $.4, respectively, relating to a Canadian pre-emergence exposure.
In accordance with fresh start accounting, the Company recorded the amount in Additional capital
rather than in income tax provision. The Company does not expect any material changes in its gross
unrecognized tax benefits within the next twelve months.
A summary of activities with respect to the gross unrecognized tax benefits for the nine
months ended September 30, 2008 is as follows:
|
|
|
|
|
Gross unrecognized tax benefits at December 31, 2007(1) |
|
$ |
19.7 |
|
Gross decreases for tax positions of prior years |
|
|
(3.3 |
) |
Gross increases for tax positions of current years |
|
|
.2 |
|
Settlements |
|
|
|
|
Foreign currency translation |
|
|
(.8 |
) |
|
|
|
|
Gross unrecognized tax benefits at September 30, 2008(2) |
|
$ |
15.8 |
|
|
|
|
|
|
|
|
(1) |
|
Of the $19.7, $15.8 was recorded as a FIN 48 liability on the Consolidated Balance Sheets in
Long-term liabilities and $3.9 is offset by NOL carryforwards and indirect tax benefits. If
and when the $19.7 ultimately is recognized, $15.8 will go through the Companys income tax
provision and thus affect the effective tax rate in future periods. |
|
(2) |
|
Of the $15.8, $14.3 was recorded as a FIN 48 liability on the Consolidated Balance Sheets in
Long-term liabilities and $1.5 is offset by NOL carryforwards and indirect tax benefits. If
and when the $15.8 ultimately is recognized, $14.3 will go through the Companys income tax
provision and thus affect the effective tax rate in future periods. |
9. Employee Benefits
Pension and Similar Plans. Pensions and similar plans include:
|
|
|
Monthly contributions of one dollar per hour worked by each bargaining unit employee to
the appropriate multi-employer pension plans sponsored by the United Steelworkers and
International Association of Machinists and certain other unions at six of our production
facilities. This obligation came into existence in December 2006 for four of our production
facilities upon the termination of four defined benefit plans. The arrangement for the
other two locations came into existence during the first quarter of 2005. The Company
currently estimates that contributions will range from $1 to $3 per year. |
|
|
|
|
A defined contribution 401(k) savings plan for hourly bargaining unit employees at five
of the Companys production facilities. The Company is required to make contributions to
this plan for active bargaining unit employees at these production facilities ranging from
(in whole dollars) $800 to $2,400 per employee per year, depending on the employees age.
This arrangement came into existence in December 2004 for two production facilities upon
the termination of one defined benefit plan. The arrangement for the other three locations
came into existence in December 2006. The Company currently estimates that
contributions to such plans will range from $1 to $3 per year. |
17
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
|
|
|
A defined benefit plan for our salaried employees at the Companys facility in London,
Ontario with annual contributions based on each salaried employees age and years of
service. |
|
|
|
|
A defined contribution savings plan for salaried and non-bargaining unit hourly
employees providing for a match of certain contributions made by employees plus an annual
contribution of between 2% and 10% of their compensation depending on their age and years
of service. All new hires after January 1, 2004 receive a fixed 2% contribution annually.
The Company currently estimates that the contributions to such plan will range from $1 to
$3 per year. |
|
|
|
|
A non-qualified defined contribution plan for key employees who would otherwise suffer
a loss of benefits under the Companys defined contribution plan as a result of the
limitations imposed by the Internal Revenue Code. |
Postretirement Medical Obligations. As a part of the Companys reorganization efforts, the
Companys postretirement medical plan was terminated in 2004. Participants were given the option of
coverage under the Consolidated Omnibus Budget Reconciliation Act of 1985 (COBRA), with the
Companys filing of its plan of reorganization as the qualifying event, or participation in the
applicable VEBA (the Union VEBA or the VEBA that provides benefits for certain other eligible
retirees and their surviving spouse and eligible dependents (the Salaried VEBA)). Qualifying
bargaining unit employees who do not, or are not eligible to, elect COBRA coverage are covered by
the Union VEBA. The Salaried VEBA covers all other retirees including employees who retired prior
to the 2004 termination of the prior plan or who retire with the required age and service
requirements so long as their employment commenced prior to February 2002. The benefits paid by the
VEBAs are at the sole discretion of the respective VEBA trustees and are outside the Companys
control.
Upon the Companys emergence from chapter 11 bankruptcy on July 6, 2006, both the Salaried
VEBA and the Union VEBA had rights to receive shares of the Companys newly issued common stock
(see Note 10 of Notes to Consolidated Financial Statements included in the Companys Annual Report
on Form 10-K for the year ended December 31, 2007). The Salaried VEBA sold all of its shares during
2006. The Union VEBA sold a portion of its shares throughout 2006 and 2007. As of September 30,
2008, the Union VEBA owns approximately 24.2% of the Companys outstanding common stock.
As of the date of filing of this Report, the Companys only obligation to the Union VEBA and
the Salaried VEBA is an annual variable cash contribution which, with respect to the Union VEBA
terminates for periods beginning after December 31, 2012. The amount to be contributed to the VEBAs
through 2012 is 10% of the first $20.0 of annual cash flow (as defined; in general terms, the
principal elements of cash flow are earnings before interest expense, provision for income taxes,
and depreciation and amortization less cash payments for, among other things, interest, income
taxes and capital expenditures), plus 20% of annual cash flow, as defined, in excess of $20.0. Such
annual payments may not exceed $20.0 and are also limited (with no carryover to future years) to
the extent that the payments would cause the Companys liquidity to be less than $50.0. Such
amounts are determined on an annual basis and payable upon the earlier of (a) 120 days following
the end of fiscal year, or within 15 days following the date on which the Company files its Annual
Report on Form 10-K with the SEC (or, if no such report is required to be filed, within 15 days of
the delivery of the independent auditors opinion of the Companys annual financial statements). At
December 31, 2007, the Company had preliminarily determined that $8.8 was owed to the VEBAs under
this arrangement which was recorded in Other accrued liabilities in the Companys Consolidated
Balance Sheets and a corresponding increase in Net assets in respect of VEBAs. In March 2008, $8.4
was paid to the VEBAs based on the final calculation of the amount owed under the agreement and the
remaining $.4 of the accrual at the end of December 31, 2007 was released with a corresponding
reduction in Net assets in respect of VEBAs.
For accounting purposes, after discussions with the staff of the SEC, the Company treats the
postretirement medical benefits to be paid by the VEBAs and the Companys related annual variable
contribution obligations as defined benefit postretirement plans with the current VEBA assets and
future variable contributions described above, and earnings thereon, operating as a cap on the
benefits to be paid. While the Companys only obligation to the VEBAs is to pay the annual variable
contribution amount and the Company has no control over the plan assets, the Company nonetheless
accounts for net periodic postretirement benefit costs in accordance with Statement of Financial
Accounting Standards No. 106, Employers Accounting for Postretirement Benefits other than Pensions
and records any difference between the assets of each VEBA and its accumulated postretirement
benefit obligation in the Companys financial statements.
18
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
Components of Net Periodic Benefit Cost and Cash Flow and Charges. The following tables
present the components of net periodic benefit cost for the quarters and nine month periods ended
September 30, 2008 and 2007:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Nine Months |
|
|
|
Ended September 30, |
|
|
Ended September 30, |
|
|
|
2008 |
|
|
2007 |
|
|
2008 |
|
|
2007 |
|
VEBAs: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost |
|
$ |
.4 |
|
|
$ |
.4 |
|
|
$ |
1.3 |
|
|
$ |
1.1 |
|
Interest cost |
|
|
4.3 |
|
|
|
3.8 |
|
|
|
12.8 |
|
|
|
11.6 |
|
Expected return on plan assets |
|
|
(5.2 |
) |
|
|
(4.8 |
) |
|
|
(15.5 |
) |
|
|
(14.6 |
) |
Amortization of prior service cost |
|
|
.2 |
|
|
|
|
|
|
|
.6 |
|
|
|
|
|
Amortization of net loss |
|
|
.1 |
|
|
|
|
|
|
|
.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(.2 |
) |
|
|
(.6 |
) |
|
|
(.5 |
) |
|
|
(1.9 |
) |
Defined contributions plans |
|
|
2.6 |
|
|
|
2.3 |
|
|
|
8.6 |
|
|
|
7.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
2.4 |
|
|
$ |
1.7 |
|
|
$ |
8.1 |
|
|
$ |
5.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The following tables present the allocation of these charges:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Nine Months |
|
|
|
Ended September 30, |
|
|
Ended September 30, |
|
|
|
2008 |
|
|
2007 |
|
|
2008 |
|
|
2007 |
|
Fabricated Products segment |
|
$ |
2.3 |
|
|
$ |
2.1 |
|
|
$ |
7.5 |
|
|
$ |
6.7 |
|
Corporate and Other segment |
|
|
.1 |
|
|
|
(.4 |
) |
|
|
.6 |
|
|
|
(1.2 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
2.4 |
|
|
$ |
1.7 |
|
|
$ |
8.1 |
|
|
$ |
5.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For all periods presented, substantially all of the Fabricated Products segments related
charges are in Cost of products sold, excluding depreciation, with the balance being in Selling,
administrative, research and development and general expense.
See Note 10 of Notes to Consolidated Financial Statements included in the Companys Annual
Report on Form 10-K for the year ended December 31, 2007 for key assumptions used with respect to
the Companys pension plans and key assumptions made in computing the net obligation of each VEBA.
10. Employee Incentive Plans
Short term incentive plans
The Company has a short term incentive compensation plan for senior management and certain
salaried employees payable in cash which is based primarily on EVA of our core Fabricated Products
business, adjusted for certain safety and performance factors. Most of our production facilities
have similar programs for both hourly and salaried employees.
Long term incentive plans
General. On July 6, 2006, the 2006 Equity and Performance Incentive Plan (as amended, the
Equity Incentive Plan) became effective. Officers and other key employees of the Company or one
or more of its subsidiaries, as well as directors of the Company, are eligible to participate in
the Equity Incentive Plan. The Equity Incentive Plan permits the granting of awards in the form of
options to purchase common shares, stock appreciation rights, shares of non-vested and vested
stock, restricted stock units, performance shares, performance units and other awards. The Equity
Incentive Plan will expire on July 6, 2016. No grants will be made after that date, but all grants
made on or prior to that date will continue in effect thereafter subject to the terms thereof and
of the Equity Incentive Plan. The Companys Board of Directors may, in its discretion, terminate
the Equity Incentive Plan at any time. The termination of the Equity Incentive Plan will not affect
the rights of participants or their successors under any awards outstanding and not exercised in
full on the date of termination.
Subject to certain adjustments that may be required from time to time to prevent dilution or
enlargement of the rights of participants under the Equity Incentive Plan, upon its effectiveness
2,222,222 common shares were reserved for issuance under the Equity Incentive Plan.
19
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
Compensation charges, all of which are included in Selling, administrative, research and
development and general expenses, related to the Equity Incentive Plan for the quarters and nine
month periods ended September 30, 2008 and 2007 were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Nine Months |
|
|
|
Ended September 30, |
|
|
Ended September 30, |
|
|
|
2008 |
|
|
2007 |
|
|
2008 |
|
|
2007 |
|
Service-based vested and
non-vested common shares
and restricted stock units |
|
$ |
2.3 |
|
|
$ |
2.2 |
|
|
$ |
7.3 |
|
|
$ |
6.6 |
|
Performance shares |
|
|
.4 |
|
|
|
|
|
|
|
1.1 |
|
|
|
|
|
Service-based stock options |
|
|
.1 |
|
|
|
.1 |
|
|
|
.2 |
|
|
|
.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total compensation charge |
|
$ |
2.8 |
|
|
$ |
2.3 |
|
|
$ |
8.6 |
|
|
$ |
6.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
At September 30, 2008, 1,471,272 common shares were available for additional awards under the
Equity Incentive Plan.
Non-vested Common Shares, Restricted Stock Units, and Performance Shares. In March 2008, the
Company granted 39,354 non-vested common shares, 702 restricted stock units and 96,480 performance
shares to executive officers and other key employees under the 2008 2010 LTI Program.
During the quarter ended June 30, 2008, the Company granted 3,629 non-vested common shares to
two executive officers and a key employee. In addition, the Company granted 5,106 performance
shares to an executive officer and a key employee under the 2008 2010 LTI Program. Also in June
2008, the Company granted 8,568 non-vested common shares to its non-employee directors and an
additional 3,689 shares of common stock to non-employee directors who elected to receive shares of
common stock in lieu of all or a portion of their annual cash retainers.
During the quarter ended September 30, 2008, the Company granted an additional 1,000 shares of
non-vested shares to an executive officer.
The non-vested common shares granted to executive officers are subject to a vesting
requirement that lapses on March 3, 2011. With the exception of the non-vested common shares
granted to a key employee in April 2008, the non-vested common shares granted to other key
employees vest one-third on each of the first, second and third anniversaries of the grant date.
The non-vested common shares granted to a key employee in April 2008 vest one-third on the first
anniversary of the grant date and one third on each of March 3, 2010 and March 3, 2011. The
non-vested common shares granted to non-employee directors are subject to a one year vesting
requirement that lapses on June 4, 2009. The total grant date fair value of the shares issued,
after assuming a forfeiture rate, is being amortized to expense over the various vesting period on
a ratable basis.
The restricted stock units have rights similar to the rights of non-vested common shares and
the employee will receive one common share for each restricted stock unit upon the vesting of the
restricted stock unit. The restricted stock units vest one third on the first anniversary of the
grant date and one third on each of the second and third anniversaries of the date of issuance. The
grant date fair value of the restricted stock units issued, after assuming a forfeiture rate, is
being amortized to expense over the vesting period on a ratable basis.
The performance shares are subject to performance requirements pertaining to the Companys
average annual EVA measured over a three year performance period, 2008 through 2010. EVA is a
measure of the Companys pretax operating income for a particular year over a pre-determined
percentage of net assets of the immediately preceding year, as defined in the 2008 2010 LTI
Program. The number of performance shares, if any, that will ultimately vest and result in the
issuance of common shares in 2011 will depend on the average annual EVA achieved during the three
year performance period. The Company accounts for these awards at fair value in accordance with
SFAS No. 123R. The total fair value to be recognized as compensation expense has been estimated
based on the most probable outcome of the performance condition which is evaluated quarterly using
the Companys plan and actual results. The total fair value, based on the Companys best estimate
as of September 30, 2008, after assuming an estimated forfeiture rate, is being amortized to
expense over the requisite service period of three years on a ratable basis.
20
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
The fair value of the non-vested common shares, restricted stock units, and performance shares
was determined based on the closing trading price of the common shares on the grant date. A summary
of the activity with respect to non-vested common shares and restricted stock units for the nine
months ended September 30, 2008 is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Non-Vested |
|
|
Restricted |
|
|
|
Common Shares |
|
|
Stock Units |
|
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
Weighed- |
|
|
|
|
|
|
|
Average |
|
|
|
|
|
|
Average |
|
|
|
|
|
|
|
Grant-Date |
|
|
|
|
|
|
Grant-Date |
|
|
|
|
|
|
|
Fair Value |
|
|
|
|
|
|
Fair Value |
|
|
|
Shares |
|
|
per Share |
|
|
Units |
|
|
per Unit |
|
Outstanding at January 1, 2008 |
|
|
549,071 |
|
|
$ |
46.36 |
|
|
|
3,727 |
|
|
$ |
68.09 |
|
Granted |
|
|
52,551 |
|
|
|
71.79 |
|
|
|
702 |
|
|
|
74.82 |
|
Vested |
|
|
(37,249 |
) |
|
|
52.40 |
|
|
|
(1,652 |
) |
|
|
66.57 |
|
Forfeited |
|
|
(9,677 |
) |
|
|
77.77 |
|
|
|
(1,808 |
) |
|
|
70.16 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding at September 30, 2008 |
|
|
554,696 |
|
|
$ |
47.81 |
|
|
|
969 |
|
|
$ |
71.70 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
A summary of the activity with respect to the performance shares for the nine months ended
September 30, 2008 is as follows:
|
|
|
|
|
|
|
|
|
|
|
Performance Shares |
|
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
|
Average |
|
|
|
|
|
|
|
Grant-Date |
|
|
|
|
|
|
|
Fair Value |
|
|
|
Shares |
|
|
per Share |
|
Outstanding at January 1, 2008 |
|
|
|
|
|
$ |
|
|
Granted |
|
|
101,586 |
|
|
|
74.45 |
|
Vested |
|
|
|
|
|
|
|
|
Forfeited |
|
|
(11,058 |
) |
|
|
74.82 |
|
|
|
|
|
|
|
|
Outstanding at September 30, 2008 |
|
|
90,528 |
|
|
$ |
74.40 |
|
|
|
|
|
|
|
|
For the nine months ended September 30, 2007, 61,662
non-vested common shares were granted to
employees and non-employee directors and 1,260 shares of restricted stock units were granted to
employees at the weighted-average grant date fair value per share of $79.31 and $80.01,
respectively. The total grant date fair value of non-vested common shares that vested during the
nine months ended September 30, 2007 was $1.2.
Under the Equity Incentive Plan, the Company allows participants to elect to have the Company
withhold common shares to satisfy statutory tax withholding obligations arising in connection with
non-vested shares, restricted stock units, stock options, and performance shares. When the Company
withholds the shares, it is required to remit to the appropriate taxing authorities the fair value
of the shares withheld and such shares are cancelled immediately. During the nine months ended
September 30, 2008, 11,423 of such common shares were cancelled as a result of statutory tax
withholding.
As of September 30, 2008, there was $9.3 of unrecognized compensation cost related to the
non-vested common shares and the restricted stock units and $4.8 of unrecognized compensation cost
related to the performance shares. The cost related to the non-vested common shares and the
restricted stock units is expected to be recognized over a weighted-average period of 1.3 years and
the cost related to the performance shares is expected to be recognized over a weighted-average
period of 2.4 years.
Stock Options. As of September 30, 2008, the Company had 22,077 outstanding options for
executives and other key employees to purchase its common shares. The options were granted on April
3, 2007 and have a contractual life of ten years. The options vested one-third on April 3, 2008 and
will vest one third on each of the second and third anniversary of
the grant date. The weighted-average fair value of the options granted was $39.90. No new options were granted during the nine
months ended September 30, 2008.
The fair value of each of the Companys stock option awards was estimated on the date of grant
using a Black-Scholes option-pricing model that uses the assumptions noted in the table below. The
fair value of the Companys stock option awards, which are subject to graded vesting, is expensed
on a straight line basis over the vesting period of the stock options. Due to the Companys short
trading history for its common shares following emergence from
21
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
chapter 11 bankruptcy on July 6, 2006, expected volatility could not be reliably calculated
based on the historical volatility of the common shares. As such, the Company determined volatility
for use in the Black-Sholes option-pricing model using the volatility of the stock of a number of
similar public companies over a period equal to the expected option life of nine years. The
risk-free rate for periods within the contractual life of the stock option award is based on the
yield curve of a zero-coupon U.S. Treasury bond on the date the stock option is awarded. The
Company uses historical data to estimate employee terminations and the simplified method to
estimate the expected option life within the valuation model.
The
significant weighted-average assumptions applicable on the date of grant and used in
determining the grant date fair value of the option awards granted on April 3, 2007 were as
follows:
|
|
|
|
|
Dividend yield |
|
|
|
% |
Volatility rate |
|
|
45 |
% |
Risk-free interest rate |
|
|
4.59 |
% |
Expected option life (years) |
|
|
6.0 |
|
A summary of the Companys stock option activity for the nine months ended September 30, 2008
is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted- |
|
|
Weighted- |
|
|
|
|
|
|
|
|
|
|
Average |
|
|
Average |
|
|
|
|
|
|
|
|
|
|
Exercise |
|
|
Remaining |
|
|
Aggregate |
|
|
|
Number of |
|
|
Price per |
|
|
Contractual |
|
|
Intrinsic |
|
|
|
Options |
|
|
Share |
|
|
Life |
|
|
Value |
|
|
|
|
|
|
|
|
|
|
|
(In years) |
|
|
(In millions) |
|
Outstanding at January 1, 2008 |
|
|
25,137 |
|
|
$ |
80.01 |
|
|
|
|
|
|
|
|
|
Grants |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Forfeited |
|
|
(3,060 |
) |
|
|
80.01 |
|
|
|
|
|
|
|
|
|
Exercise |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding at September 30, 2008 |
|
|
22,077 |
|
|
$ |
80.01 |
|
|
|
8.50 |
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fully vested and expected to
vest at September 30, 2008
(assuming a 5% forfeiture rate) |
|
|
21,341 |
|
|
$ |
80.01 |
|
|
|
8.50 |
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Exercisable at September 30, 2008 |
|
|
7,356 |
|
|
$ |
80.01 |
|
|
|
8.50 |
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
At September 30, 2008, there was $.4 of unrecognized compensation expense related to stock
options. The expense is expected to be recognized over a weighted-average period of 1.5 years.
11. Commitments and Contingencies
Commitments. The Company and its subsidiaries have a variety of financial commitments,
including purchase agreements, forward foreign exchange and forward sales contracts (see Note 12),
letters of credit (see Note 7), and guarantees. The Company and its subsidiaries also have
agreements to supply alumina to and to purchase aluminum from Anglesey (see Note 3).
The Company entered into a lease in Kalamazoo, Michigan on August 29, 2008. Minimum rental
commitments under operating leases at September 30, 2008, were as follows: years ending December
31, 2008 $1.6; 2009 $5.6; 2010 $3.6; 2011 $2.7 and 2012 and thereafter $39.4.
Environmental Contingencies. The Company and its subsidiaries are subject to a number of
environmental laws, to fines or penalties assessed for alleged breaches of the environmental laws,
and to claims based upon such laws.
A substantial portion of the Companys pre-emergence obligations, primarily in respect of
non-owned locations, was resolved by the chapter 11 bankruptcy proceedings. Based on the Companys
evaluation of the remaining environmental matters, the Company had environmental accruals totaling
$9.4 at September 30, 2008. Such amounts are primarily related to potential solid waste disposal
and soil and groundwater remediation matters. These environmental accruals represent the Companys
estimate of costs reasonably expected to be incurred based on presently enacted laws and
regulations, currently available facts, existing technology, and the Companys assessment of the
likely remediation action to be taken. The Company expects that these remediation actions will be
taken over the next several years and estimates that expenditures to be charged to these
environmental accruals will be approximately $1.6 in 2008, $2.9 in 2009, $1.2 in 2010 , $1.0 in
2011, and $2.7 in 2012 and thereafter.
As additional facts are developed and definitive remediation plans and necessary regulatory
approvals for implementation of remediation are established or alternative technologies are
developed, changes in these and other factors may result in actual costs exceeding the current
environmental accruals. The Company believes that it is reasonably possible that costs associated
with these environmental matters may exceed current accruals by amounts
22
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
that could
be, in the aggregate, up to an estimated $15.4. As the resolution of these matters
is subject to further regulatory review and approval, no specific assurance can be given as to when
the factors upon which a substantial portion of this estimate is based can be expected to be
resolved. However, the Company is currently working to resolve certain of these matters.
Other Contingencies. The Company and its subsidiaries are party to various lawsuits, claims,
investigations, and administrative proceedings that arise in connection with its past and current
operations. The Company evaluates such matters on a case by case basis, and its policy is to
vigorously contest any such claims it believes are without merit. In accordance with Statement of
Financial Accounting Standards No. 5, Accounting for Contingencies, the Company reserves for a
legal liability when it is both probable that a liability has been incurred and the amount of the
loss can be reasonably estimated. Quarterly, in addition to when changes in facts and circumstances
require it, the Company reviews and adjusts these reserves to reflect the impacts of negotiations,
settlements, rulings, advice of legal counsel and other information, and events pertaining to a
particular case. While uncertainties are inherent in the final outcome of such matters and it is
presently impossible to determine the actual cost that may ultimately be incurred, management
believes that it has sufficiently reserved for such matters and that the ultimate resolution of
pending matters will not have a material adverse impact on its consolidated financial position,
operating results, or liquidity.
12. Derivative Financial Instruments and Related Hedging Programs
In conducting its business, the Company uses various instruments, including forward contracts
and options, to manage the risks arising from fluctuations in aluminum prices, energy prices and
exchange rates. The Company has historically entered into derivative transactions from time to time
to limit its economic (i.e. cash) exposure resulting from (1) its anticipated sales of primary
aluminum and fabricated aluminum products, net of expected purchase costs for items that fluctuate
with aluminum prices, (2) the energy price risk from fluctuating prices for natural gas used in its
production process, and (3) foreign currency requirements with respect to its cash commitments for
equipment purchases and with respect to its foreign subsidiaries and affiliate. As the Companys
hedging activities are generally designed to lock-in a specified price or range of prices, realized
gains or losses on the derivative contracts utilized in the hedging activities (excluding the
impact of mark-to-market fluctuations on those contracts discussed below) generally offset at least
a portion of any losses or gains, respectively, on the transactions being hedged at the time the
transaction occurs. However, due to mark-to-market accounting, during the life of the derivative
contract, significant unrealized, non-cash, gains and losses may be recorded in the income
statement as a reduction or increase in Cost of products sold, excluding depreciation. From time to
time, the Company may modify the terms of the derivative contracts based on operational needs.
The Companys share of primary aluminum production from Anglesey, at maximum production
capacity, is approximately 150 million pounds annually. Because the Company purchases alumina for
Anglesey at prices linked to primary aluminum prices, only a portion of the Companys net revenues
associated with Anglesey are exposed to price risk. The Company estimates the maximum net portion
of its share of Anglesey production exposed to primary aluminum price risk to be approximately 100
million pounds annually (before considering income tax effects).
The Companys pricing of fabricated aluminum products is generally intended to lock-in a
conversion margin (representing the value added from the fabrication process(es)) and to pass metal
price risk on to its customers. However, in certain instances the Company does enter into firm
price arrangements. In such instances, the Company does have price risk on its anticipated primary
aluminum purchase in respect of the customers order. Total fabricated products shipments during
the nine months ended September 30, 2008 and 2007 that contained fixed price terms were (in
millions of pounds) 184.9 and 155.1, respectively.
During the last three years, the volume of fabricated products shipments with underlying
primary aluminum price risk was at least as much as the Companys net exposure to primary aluminum
price risk at Anglesey. As such, the Company considers its access to Anglesey production overall to
be a natural hedge against fabricated products firm metal-price risks. However, since the volume
of fabricated products shipped under firm prices may not match up on a month-to-month basis with
expected Anglesey-related primary aluminum shipments and to the extent that firm price contracts
from the Companys Fabricated Products segment exceed the Anglesey related primary aluminum
shipments, the Company may use third party hedging instruments to eliminate any net remaining
primary aluminum price exposure existing at any time.
On June 12, 2008, Anglesey suffered a significant failure in the rectifier yard that resulted
in a localized fire in one of the power transformers. As a result of the fire, Anglesey was
operating at one third of its production capacity
23
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
during the latter half of June 2008. Anglesey restarted production on the non-operating
portion of the potlines at the smelter in late July, completed restart activities at the end of
October with approximately 90% of the pots operating and expects to return the remaining pots to
production by mid-December. Until such time, Angleseys production has been and will be below its
maximum capacity. Anglesey has property damage and business interruption insurance policies in
place and expects to recover (net of applicable deductibles) the incremental costs and any loss of
margin (assuming production that will be lost due to the outage sold
at primary aluminum prices
that would have been applicable on such volume) due to business interruption through its insurance
coverage. The timing and amount of such insurance recovery is uncertain. However, the Company expects to
recover, through its equity income in Anglesey, amounts that preserve the natural hedge for its
firm price Fabricated Products contracts. Accordingly, the Company has not adjusted and does not
expect to adjust third party hedging volume for the lower production rate of Anglesey for the
latter half of 2008. (See additional discussion included in Part I, Item 2. Managements
Discussion and Analysis of Financial Condition and Results of Operations of this Report).
At September 30, 2008, the Fabricated Products business held contracts for the delivery of
fabricated aluminum products that have the effect of creating price risk on anticipated purchases
of primary aluminum during the last quarter of 2008 and for the period 2009 through 2012 totaling
approximately (in millions of pounds): 2008 57.5, 2009 113.3, 2010 90.4, 2011 78.4, and
2012 8.9.
The following table summarizes the Companys material derivative positions at September 30,
2008:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Notional |
|
|
|
|
|
|
|
|
Amount of |
|
|
|
|
|
|
|
|
Contracts |
|
Fair |
Commodity |
|
Period |
|
(mmlbs) |
|
Value |
Aluminum |
|
|
|
|
|
|
|
|
|
|
|
|
Option purchase contracts |
|
1/2011 through 12/2011 |
|
|
48.9 |
|
|
$ |
15.6 |
|
Fixed priced purchase contracts |
|
10/2008 through 12/2012 |
|
|
224.7 |
|
|
$ |
5.1 |
|
Fixed priced sales contracts |
|
10/2008 through 12/2009 |
|
|
123.9 |
|
|
$ |
7.1 |
|
Regional premium swap contracts(a) |
|
10/2008 through 12/2011 |
|
|
269.5 |
|
|
$ |
(.7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Notional |
|
|
|
|
|
|
|
|
Amount of |
|
|
|
|
|
|
|
|
Contracts |
|
Fair |
Foreign Currency |
|
Period |
|
(mm) |
|
Value |
Pound Sterling |
|
|
|
|
|
|
|
|
|
|
|
|
Fixed priced purchase contracts |
|
10/2008 through 9/2009 |
|
£ |
42.0 |
|
|
$ |
(6.7 |
) |
Euro |
|
|
|
|
|
|
|
|
|
|
|
|
Fixed priced purchase contracts |
|
10/2008 through 3/2010 |
|
|
10.3 |
|
|
$ |
(.9 |
) |
Krona |
|
|
|
|
|
|
|
|
|
|
|
|
Fixed priced purchase contracts |
|
10/2008 through 9/2009 |
|
Kr33.4 |
|
$ |
(.8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Notional |
|
|
|
|
|
|
|
|
Amount of |
|
|
|
|
|
|
|
|
Contracts |
|
Fair |
Energy |
|
Period |
|
(mmbtu) |
|
Value |
Natural gas |
|
|
|
|
|
|
|
|
|
|
|
|
Fixed priced purchase contracts(b) |
|
10/2008 through 7/2009 |
|
|
1,420,000 |
|
|
$ |
(4.1 |
) |
|
|
|
(a) |
|
Regional premiums represent the premium over the London Metal Exchange price for primary
aluminum which is incurred on the Companys purchases of primary aluminum. |
|
(b) |
|
As of September 30, 2008, the Companys exposure to increases or decreases in natural gas
prices had been substantially limited for approximately 86% of the natural gas purchases for
October 2008 through December 2008, approximately 36% of natural gas purchases for January
2009 through March 2009 and approximately 6% of the natural gas purchases for April 2009
through July 2009. |
The Company currently reflects changes in the market value of its derivative instruments in
Net income (rather than deferring such gains/losses to the date of the underlying transactions to
which the related hedges occur). Included in Net income for the quarter and nine months ended
September 30, 2008 were realized gains of $1.1 and $11.0, respectively, and unrealized losses of
$43.8 and $6.0, respectively. Included in Net income for the quarter and
24
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
nine months ended September 30, 2007 were realized losses of $2.8 and $1.1, respectively, and
unrealized gains of $4.7 and $5.2, respectively.
13. Other Operating (Benefits) Charges, Net
Other operating charges, net, for the quarters and nine month periods ended September 30, 2008
and 2007, were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Nine Months |
|
|
|
Ended September 30, |
|
|
Ended September 30, |
|
|
|
2008 |
|
|
2007 |
|
|
2008 |
|
|
2007 |
|
Reimbursement of amounts paid in connection with sale
of Companys interest in and related to Queensland
Alumina Limited Corporate: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
AMT (1) |
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
(7.2 |
) |
Professional fees |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1.1 |
) |
Bad debt
recoveries relating to pre-emergence writeoffs Corporate |
|
|
(1.6 |
) |
|
|
|
|
|
|
(1.6 |
) |
|
|
|
|
Pension Benefit Guaranty Corporation Corporate (2) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1.3 |
) |
Non-cash benefit resulting from settlement of a $5.0
claim by purchaser of the Gramercy, Louisiana alumina
refinery and the Companys interest in Kaiser Jamaica
Bauxite Company for payment of $.1 Corporate |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(4.9 |
) |
Post-emergence chapter 11-related items Corporate (3) |
|
|
.2 |
|
|
|
.5 |
|
|
|
.4 |
|
|
|
2.5 |
|
Resolution of contingencies relating to sale of
property prior to emergence Corporate (4) |
|
|
|
|
|
|
(1.6 |
) |
|
|
|
|
|
|
(1.6 |
) |
Non-cash charge related to additional share based
compensation recorded by Anglesey Primary Aluminum
(Note 3) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other |
|
|
|
|
|
|
(.3 |
) |
|
|
|
|
|
|
(.1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
(1.4 |
) |
|
$ |
(1.4 |
) |
|
$ |
(1.2 |
) |
|
$ |
(13.7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
See Note 9 of Notes to Consolidated Financial Statements included in the Companys Annual
Report on Form 10-K for the year ended December 31, 2007. |
|
(2) |
|
See Note 12 of Notes to Consolidated Financial Statements included in the Companys Annual
Report on Form 10-K for the year ended December 31, 2007. |
|
(3) |
|
Post-emergence chapter 11-related items include primarily professional fees and expenses
incurred after emergence which related directly to the Companys reorganization. |
|
(4) |
|
See Note 14 of Notes to Consolidated Financial Statements included in the Companys Annual
Report on Form 10-K for the year ended December 31, 2007. |
14. Earnings Per Share
Basic and diluted earnings per share for the quarters and nine month periods ended September
30, 2008 and 2007 were calculated as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Nine Months |
|
|
|
Ended September 30, |
|
|
Ended September 30, |
|
|
|
2008 |
|
|
2007 |
|
|
2008 |
|
|
2007 |
|
Numerator: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Income (Loss) |
|
$ |
(22.1 |
) |
|
$ |
24.8 |
|
|
$ |
39.8 |
|
|
$ |
76.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Denominator: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted-average common shares outstanding |
|
|
19,995,073 |
|
|
|
20,026,236 |
|
|
|
20,031,802 |
|
|
|
20,010,249 |
|
Effect of dilutive securities: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Non-vested common shares and restricted stock units |
|
|
|
|
|
|
300,046 |
|
|
|
345,667 |
|
|
|
281,203 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted-average common shares outstanding, assuming
full dilution |
|
|
19,995,073 |
|
|
|
20,326,282 |
|
|
|
20,377,469 |
|
|
|
20,291,452 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (Loss) per share: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic |
|
$ |
(1.11 |
) |
|
$ |
1.24 |
|
|
$ |
1.99 |
|
|
$ |
3.83 |
|
Diluted |
|
$ |
(1.11 |
) |
|
$ |
1.22 |
|
|
$ |
1.95 |
|
|
$ |
3.77 |
|
25
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
Options to purchase 22,077 common shares at an average exercise price per share of $80.01 were
outstanding at September 30, 2008. At September 30, 2008 and 2007, 555,665 and 556,193 non-vested
common shares and restricted stock units were outstanding, respectively. Performance shares
outstanding at September 30, 2008 were 90,528. Diluted income per share reflects the potential
dilutive effect of options to purchase common shares, non-vested common shares, restricted stock
units, and performance shares using the treasury stock method.
The
following were excluded from the weighted-average diluted shares computation for the
quarters and nine month periods ended September 30, 2008 and 2007 as their inclusion would have
been anti-dilutive:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
Nine Months |
|
|
Ended September 30, |
|
Ended September 30, |
|
|
2008 |
|
2007 |
|
2008 |
|
2007 |
Options to purchase common shares |
|
|
22,077 |
|
|
|
25,137 |
|
|
|
22,077 |
|
|
|
25,137 |
|
Non-vested common shares and restricted stock units |
|
|
555,665 |
|
|
|
256,147 |
|
|
|
209,998 |
|
|
|
274,990 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total excluded |
|
|
577,742 |
|
|
|
281,284 |
|
|
|
232,075 |
|
|
|
300,127 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The performance shares were contingently issuable based on the Companys performance over a
three year period ending December 31, 2010. As of September 30, 2008, the contingency was met to
issue 21,187 performance shares. However, these shares were excluded
from the weighted-average
diluted shares computation for the quarters and nine months ended September 30, 2008 as their
inclusion would have been anti-dilutive. Also excluded from the
weighted-average diluted shares
computation for the quarters and nine months ended September 30, 2008 were 69,341 performance
shares because these performance shares were not considered issuable as the contingency was not met
as of September 30, 2008.
During the nine months ended September 30, 2008, the Company paid a total of approximately
$12.4, or $.60 per common share, in cash dividends to stockholders, and in dividend equivalents to
the holders of restricted stock, the holders of restricted stock units and to the holders of
performance shares with respect to one half of the performance shares. On September 17, 2008, the
Companys Board of Directors declared a third dividend of $4.8, or $.24 per common share, to
stockholders of record at the close of business on October 24, 2008, to be paid on November 14,
2008.
During the second quarter of 2008, the Companys Board of Directors authorized the repurchase
of up to $75 of the Companys common shares. Repurchase transactions are expected to occur at such
times and prices as management deems appropriate and are funded with the Companys excess liquidity
after giving consideration to internal and external growth opportunities and future cash flows. The
length of time over which the authorization would be utilized will
depend on the market conditions.
Repurchases may be in open-market transactions or in privately negotiated transactions and the
program may be modified, extended, or terminated by the Companys Board of Directors at any time.
The Company repurchased 572,700 shares of common stock at a weighted-average price of $49.05 per
share during the third quarter of 2008. The total cost of $28.1 is shown on the Consolidated
Balance Sheets as Treasury stock. As of September 30, 2008, $46.9 remained available for repurchase
under the existing repurchase authorization.
On June 4, 2008, the Companys shareholders approved an increase in the number of the
Companys authorized shares of common stock from 45,000,000 shares to 90,000,000 shares. On July 7,
2008, the Company amended its Amended and Restated Certificate of Incorporation to increase the
number of its authorized shares of common stock to 90,000,000 shares.
15. Segment and Geographical Area Information
The Companys primary line of business is the production of fabricated aluminum products. In
addition, the Company owns a 49% interest in Anglesey (see Note 3).
The Companys continuing operations are organized and managed by product type and include two
operating segments of the aluminum industry and the Corporate segment. The aluminum industry
segments consist of: Fabricated Products and Primary Aluminum. The Fabricated Products segment
sells value-added products such as heat treat aluminum sheet and plate, extrusions and forgings
which are used in a wide range of industrial applications, including aerospace, defense, automotive
and general engineering end-use applications. The Primary Aluminum segment produces, through its
investment in Anglesey, commodity grade products as well as value-added products such as ingot and
billet, for which the Company receives a premium over normal commodity market prices, and conducts
hedging activities in respect of the Companys exposure to primary aluminum price risk. The
accounting policies of the segments are the same as those described in Note 1 of Notes to
Consolidated Financial Statements included in the Companys Annual Report on Form 10-K for the year
ended December 31, 2007. Segment results are evaluated internally by management before any
allocation of corporate overhead and without any charge for income taxes, interest expense, or
Other operating charges, net.
Financial information by operating segment for the quarters and nine month periods ended
September 30, 2008 and 2007 is as follows:
26
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Nine Months |
|
|
|
Ended September 30, |
|
|
Ended September 30, |
|
|
|
2008 |
|
|
2007 |
|
|
2008 |
|
|
2007 |
|
Net Sales: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fabricated Products |
|
$ |
334.9 |
|
|
$ |
316.2 |
|
|
$ |
1,043.3 |
|
|
$ |
985.3 |
|
Primary Aluminum |
|
|
34.3 |
|
|
|
50.5 |
|
|
|
138.4 |
|
|
|
158.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
369.2 |
|
|
$ |
366.7 |
|
|
$ |
1,181.7 |
|
|
$ |
1,144.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment Operating Income(Loss): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fabricated Products(1) |
|
$ |
19.5 |
|
|
$ |
39.8 |
|
|
$ |
102.4 |
|
|
$ |
129.3 |
|
Primary Aluminum |
|
|
(44.9 |
) |
|
|
13.4 |
|
|
|
3.8 |
|
|
|
31.8 |
|
Corporate and Other |
|
|
(12.5 |
) |
|
|
(10.6 |
) |
|
|
(37.8 |
) |
|
|
(35.8 |
) |
Other Operating Benefits (Charges), Net (Note 13) |
|
|
1.4 |
|
|
|
1.4 |
|
|
|
1.2 |
|
|
|
13.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
(36.5 |
) |
|
$ |
44.0 |
|
|
$ |
69.6 |
|
|
$ |
139.0 |
|
Interest expense |
|
|
(.3 |
) |
|
|
(1.0 |
) |
|
|
(.8 |
) |
|
|
(2.2 |
) |
Other income (expense), net |
|
|
(.2 |
) |
|
|
1.8 |
|
|
|
1.0 |
|
|
|
4.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income(loss) before income taxes |
|
$ |
(37.0 |
) |
|
$ |
44.8 |
|
|
$ |
69.8 |
|
|
$ |
140.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
Operating results for the quarters ended September 30, 2008 and 2007 include a LIFO inventory
charge (benefit) of $.7 and $(10.2), respectively. Operating results for the nine months ended
September 30, 2008 and 2007 include LIFO inventory charge (benefit) of $31.3 and $(8.2),
respectively. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Nine Months |
|
|
|
Ended September 30, |
|
|
Ended September 30, |
|
|
|
2008 |
|
|
2007 |
|
|
2008 |
|
|
2007 |
|
Depreciation and Amortization: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fabricated Products |
|
$ |
3.6 |
|
|
$ |
3.0 |
|
|
$ |
10.8 |
|
|
$ |
8.2 |
|
Corporate and Other |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
3.6 |
|
|
$ |
3.0 |
|
|
$ |
10.8 |
|
|
$ |
8.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures, net of change in accounts payable: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fabricated Products |
|
$ |
22.7 |
|
|
$ |
15.4 |
|
|
$ |
61.0 |
|
|
$ |
43.1 |
|
Corporate and Other |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
22.7 |
|
|
$ |
15.4 |
|
|
$ |
61.0 |
|
|
$ |
43.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
September 30, |
|
|
December 31, |
|
|
|
2008 |
|
|
2007 |
|
Investments in and advances to unconsolidated affiliate: |
|
|
|
|
|
|
|
|
Primary Aluminum |
|
$ |
37.6 |
|
|
$ |
41.3 |
|
|
|
|
|
|
|
|
Segment assets: |
|
|
|
|
|
|
|
|
Fabricated Products |
|
$ |
575.4 |
|
|
$ |
486.3 |
|
Primary Aluminum(1) |
|
|
102.0 |
|
|
|
99.1 |
|
Corporate and Other(2) |
|
|
532.9 |
|
|
|
579.8 |
|
|
|
|
|
|
|
|
|
|
$ |
1,210.3 |
|
|
$ |
1,165.2 |
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
Primary Aluminum includes the Companys 49% interest in Anglesey and the Companys derivative
assets. |
|
(2) |
|
Corporate and Other includes all of the Companys Cash and cash equivalents, Net assets in
respect of VEBAs and net deferred income tax assets. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Nine Months |
|
|
|
Ended September 30, |
|
|
Ended September 30, |
|
|
|
2008 |
|
|
2007 |
|
|
2008 |
|
|
2007 |
|
Income Taxes Paid: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fabricated Products |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
United States |
|
$ |
|
|
|
$ |
|
|
|
$ |
1.9 |
|
|
$ |
(.1 |
) |
Canada |
|
|
1.3 |
|
|
|
1.0 |
|
|
|
3.3 |
|
|
|
2.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
1.3 |
|
|
$ |
1.0 |
|
|
$ |
5.2 |
|
|
$ |
2.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
27
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
16. Supplemental cash flow information
|
|
|
|
|
|
|
|
|
|
|
Nine Months |
|
|
|
Ended September 30, |
|
|
|
2008 |
|
|
2007 |
|
Supplemental disclosure of cash flow information: |
|
|
|
|
|
|
|
|
Interest paid, net of capitalized interest of zero and $2.4, respectively |
|
$ |
.6 |
|
|
$ |
2.3 |
|
|
|
|
|
|
|
|
Income taxes paid |
|
$ |
5.2 |
|
|
$ |
2.2 |
|
|
|
|
|
|
|
|
Supplemental disclosure of non-cash transactions: |
|
|
|
|
|
|
|
|
Removal of transfer restrictions on common shares owned by Union VEBA
(Note 10 of Notes to Consolidated Financial Statements included in the
Companys Annual Report on Form 10-K for the year ended December 31,
2007) |
|
$ |
|
|
|
$ |
47.7 |
|
|
|
|
|
|
|
|
Dividend declared and unpaid |
|
$ |
4.8 |
|
|
$ |
3.7 |
|
|
|
|
|
|
|
|
17. Subsequent events
During October 2008,
the LME transaction price per pound of
primary aluminum continued to decline. On October 31, 2008, the LME transaction price per pound of
primary aluminum was $0.89. Based on the inventory level at September 30, 2008, this would have
resulted in a lower of cost or market write down of $8.6 to Inventories and a corresponding charge
to Cost of products sold, excluding depreciation.
28
Item 2. Managements Discussion and Analysis of Financial Condition and Results of Operations
This Item should be read in conjunction with Part I, Item 1, Financial Statements, of this
Report.
This Report contains statements which constitute forward-looking statements within the
meaning of the Private Securities Litigation Reform Act of 1995. These statements appear in a
number of places in this Report and can be identified by the use of forward-looking terminology
such as believes, expects, may, estimates, will, should, plans, or anticipates or
comparable terminology, or by discussions of strategy. Readers are cautioned that any such
forward-looking statements are not guarantees of future performance and involve significant risks
and uncertainties, and that actual results may vary materially from those in the forward-looking
statements as a result of various factors. These factors include: the effectiveness of managements
strategies and decisions; general economic and business conditions; developments in technology; new
or modified statutory or regulatory requirements; and changing prices and market conditions. This
Item, Part II, Item 1A. Risk Factors included in this Report and Part I, Item 1A. Risk Factors
included in our Annual Report on Form 10-K for the year ended December 31, 2007, each identify
other factors that could cause actual results to vary. No assurance can be given that these are all
of the factors that could cause actual results to vary materially from the forward-looking
statements.
Managements discussion and analysis of financial condition and results of operations (MD&A)
is designed to provide a reader of our financial statements with a narrative from the perspective
of our management on our financial condition, results of operations, liquidity, and certain other
factors that may affect our future results. Our MD&A is presented in six sections:
|
|
|
Overview |
|
|
|
|
Results of Operations |
|
|
|
|
Liquidity and Capital Resources |
|
|
|
|
Contractual Obligations, Commercial Commitments, and Off-Balance-Sheet and Other
Arrangements |
|
|
|
|
Critical Accounting Estimates |
|
|
|
|
New Accounting Pronouncements |
We believe our MD&A should be read in conjunction with the Consolidated Financial Statements
and related Notes included in Part II, Item 8. Financial Statements and Supplementary Data of our
Annual Report on Form 10-K for the year ended December 31, 2007.
Unless otherwise noted, this MD&A relates only to results from continuing operations. In the
discussion of operating results below, certain items are referred to as non-run-rate items. For
purposes of such discussion, non-run-rate items are items that, while they may recur from period to
period, are (i) particularly material to results, (ii) affect costs primarily as a result of
external market factors, and (iii) may not recur in future periods if the same level of underlying
performance were to occur. Non-run-rate items are part of our business and operating environment
but are worthy of being highlighted for the benefit of the users of the financial statements. Our
intent is to allow users of the financial statements to consider our results both in light of and
separately from items such as fluctuations in underlying metal prices, natural gas prices, and
currency exchange rates.
Overview
We are a leading producer of fabricated aluminum products for aerospace / high strength,
general engineering and custom automotive and industrial applications. In addition, we own a 49%
interest in Anglesey Aluminium Limited (Anglesey), which owns and operates an aluminum smelter in
Holyhead, Wales.
29
We have two reportable operating segments, Fabricated Products and Primary Aluminum, and a
Corporate segment. The Fabricated Products segment is comprised of all of the operations within the
fabricated aluminum products industry including our eleven fabrication facilities in North America
at September 30, 2008. The Fabricated Products segment sells value-added products such as heat
treat aluminum sheet and plate, extrusions and forgings which are used in a wide range of
industrial applications, including aerospace, defense, automotive and general engineering end-use
applications.
The Primary Aluminum segment produces commodity grade products as well as value-added products
such as ingot and billet, for which we receive a premium over normal commodity market prices, and
conducts hedging activities in respect of our exposure to primary aluminum price risk.
Changes in global, regional, or country-specific economic conditions can have a significant
impact on overall demand for aluminum-intensive fabricated products in the markets in which we
participate. Such changes in demand can directly affect our earnings by impacting the overall
volume and mix of such products sold. During 2007 and the first nine months of 2008, the markets
for aerospace and high strength products in which we participate were strong, resulting in higher
shipments.
Changes in primary aluminum prices also affect our Primary Aluminum segment and expected
earnings under any firm price fabricated products contracts to the extent that such metal price
exposures are unhedged. However, the impacts of such changes are generally mitigated by primary
aluminum hedges. Our operating results are also, albeit to a lesser degree, sensitive to changes in
prices for power and natural gas and changes in certain foreign exchange rates. All of the
foregoing have been subject to significant price fluctuations over recent years. For a discussion
of our sensitivity to changes in market conditions, see Part I, Item 3. Quantitative and
Qualitative Disclosures About Market Risks of this Report.
During the
nine months ended September 30, 2008, the average London Metal
Exchange (LME) transaction price per pound of primary aluminum was $1.28. During the nine months ended September
30, 2007, the average LME transaction price per pound of primary aluminum was $1.23. The average
LME price for the quarters ended September 30, 2008 and September 30, 2007 were $1.26 and $1.16,
respectively. At October 31, 2008, the LME price was
approximately $0.89 per pound.
Management Review of the Quarter Ended September 30, 2008
Highlights:
|
|
|
Fabricated Products segment shipments of 135 million pounds, and Fabricated Products
operating income of $19.5 million, with Fabricated Products net sales growth over the third
quarter of 2007 of 6%; |
|
|
|
|
Consolidated net loss of $22.1 million, or $1.11 per diluted share, which includes
$43.8 million of pre-tax, non-cash mark-to-market losses on our
derivative positions as well as an adverse operating impact,
estimated at approximately $20 million (pre-tax), of the outage
at Anglesey that resulted from a fire at the smelter on June 12,
2008; |
|
|
|
|
Declaration of a dividend of $4.8 million, or $.24 per common share, to stockholders of
record at the close of business on October 24, 2008, which will be paid on November 14,
2008; |
|
|
|
|
Repurchase of 572,700 shares of common stock at a weighted-average price of $49.05 per
share; and |
|
|
|
|
Outstanding borrowings of $34.7 million and outstanding
letters of credit of $10.0 million under the revolving credit facility at September
30, 2008 leaving $220.3 million available for additional borrowing
and letters of credit. |
Results of Operations
Consolidated Selected Operational and Financial Information
The table below provides selected operational and financial information on a consolidated
basis (in millions of dollars, except shipments and average sales prices).
30
The following data should be read in conjunction with our interim consolidated financial
statements and the notes thereto contained elsewhere herein. See Note 16 of Notes to Consolidated
Financial Statements included in Part II, Item 8. Financial Statements and Supplementary Data of
our Annual Report on Form 10-K for the year ended December 31, 2007 for further information
regarding segments. Interim results are not necessarily indicative of those for a full year.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter Ended |
|
|
Nine Months Ended |
|
|
|
September 30, |
|
|
September 30, |
|
|
|
2008 |
|
|
2007 |
|
|
2008 |
|
|
2007 |
|
|
|
(In millions of dollars, except |
|
|
|
shipments and average sales price) |
|
Shipments (millions of pounds): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fabricated Products |
|
|
135.3 |
|
|
|
135.2 |
|
|
|
435.6 |
|
|
|
413.1 |
|
Primary Aluminum |
|
|
24.2 |
|
|
|
40.0 |
|
|
|
98.0 |
|
|
|
118.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
159.5 |
|
|
|
175.2 |
|
|
|
533.6 |
|
|
|
531.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Average Realized Third Party Sales Price (per pound): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fabricated Products(1) |
|
$ |
2.48 |
|
|
$ |
2.34 |
|
|
$ |
2.40 |
|
|
$ |
2.39 |
|
Primary Aluminum(2) |
|
$ |
1.42 |
|
|
$ |
1.26 |
|
|
$ |
1.41 |
|
|
$ |
1.34 |
|
Net Sales: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fabricated Products |
|
$ |
334.9 |
|
|
$ |
316.2 |
|
|
$ |
1,043.3 |
|
|
$ |
985.3 |
|
Primary Aluminum |
|
|
34.3 |
|
|
|
50.5 |
|
|
|
138.4 |
|
|
|
158.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Net Sales |
|
$ |
369.2 |
|
|
$ |
366.7 |
|
|
$ |
1,181.7 |
|
|
$ |
1,144.0 |
|
Segment
Operating (Loss) Income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fabricated Products(3)(4) |
|
$ |
19.5 |
|
|
$ |
39.8 |
|
|
$ |
102.4 |
|
|
$ |
129.3 |
|
Primary Aluminum(5) |
|
|
(44.9 |
) |
|
|
13.4 |
|
|
|
3.8 |
|
|
|
31.8 |
|
Corporate and Other |
|
|
(12.5 |
) |
|
|
(10.6 |
) |
|
|
(37.8 |
) |
|
|
(35.8 |
) |
Other Operating Benefits (Charges), Net(6) |
|
|
1.4 |
|
|
|
1.4 |
|
|
|
1.2 |
|
|
|
13.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Operating (Loss) Income |
|
$ |
(36.5 |
) |
|
$ |
44.0 |
|
|
$ |
69.6 |
|
|
$ |
139.0 |
|
Net (Loss) Income |
|
$ |
(22.1 |
) |
|
$ |
24.8 |
|
|
$ |
39.8 |
|
|
$ |
76.6 |
|
Capital Expenditures, (net of change in accounts payable) |
|
$ |
22.7 |
|
|
$ |
15.4 |
|
|
$ |
61.0 |
|
|
$ |
43.1 |
|
|
|
|
(1) |
|
Average realized prices for the Companys Fabricated Products segment are subject to
fluctuations due to changes in product mix as well as underlying primary aluminum prices and
are not necessarily indicative of changes in underlying profitability. See Part I, Item 1.
Business included in our Annual Report on Form 10-K for the year ended December 31, 2007. |
|
(2) |
|
Average realized prices for the Companys Primary Aluminum segment exclude hedging revenues. |
|
(3) |
|
Fabricated Products segment operating results for the quarter and nine month periods ended
September 30, 2008 include a non-cash last-in, first-out (LIFO) inventory charge of $.7
million and $31.3 million, respectively, and metal (losses)gains of approximately $(3.2)
million and $23.7 million, respectively. Fabricated Products segment operating results for the
quarter and nine month periods ended September 30, 2007 include a non-cash LIFO inventory
benefit of $10.2 million and $8.2 million, respectively, and metal losses of approximately
$9.7 million and $6.5 million, respectively. |
|
(4) |
|
Fabricated Products segment includes non-cash mark-to-market gains (losses) on natural gas
and foreign currency hedging activities totaling $(9.7) million and $.4 million in the
quarters ended September 30, 2008 and 2007, respectively. Fabricated Products segment includes
non-cash mark-to-market gains (losses) on natural gas and foreign currency hedging activities
totaling $(5.2) million and $1.7 million in the nine months ended September 30, 2008 and 2007,
respectively. For further discussion regarding mark-to-market matters, see Note 12 of Notes to
Interim Consolidated Financial Statements included in Part I, Item 1. Financial Statements
of this Report. |
|
(5) |
|
Primary Aluminum segment includes non-cash mark-to-market gains (losses) on primary aluminum
hedging activities totaling $(26.1) million and $6.4 million and on foreign currency
derivatives totaling $(8.0) million and $(2.1) million for the quarters ended September 30,
2008 and 2007, respectively. Also included in the quarter and nine months ended September 30, 2008
were $20.1 million and $26.8 million of adverse impact from the Anglesey outage as a result of the
fire on June 12, 2008. Primary Aluminum segment includes non-cash mark-to-market gains
(losses) on primary aluminum hedging activities totaling $5.7 million and $8.7 million and on
foreign currency derivatives totaling $(6.5) million and $(5.2) million for the |
31
|
|
|
|
|
nine months ended September 30, 2008 and 2007, respectively. For further discussion regarding
mark-to-market matters, see Note 12 of Notes to Interim Consolidated Financial Statements
included in Part I, Item 1. Financial Statements of this Report. |
|
(6) |
|
See Note 13 of Notes to Interim Consolidated Financial Statements included in Part I, Item 1
of this Report for a discussion of the components of Other operating charges, net and the
segment to which the items relate. |
Summary.
We reported a net loss of $22.1 million for the quarter ended September 30, 2008
compared to net income of $24.8 million for the quarter ended September 30, 2007. For the nine
months ended September 30, 2008, we reported net income of $39.8 million compared to net income of
$76.6 million for the nine months ended September 30, 2007. Both quarters and nine month periods
include a number of non-run-rate items that are more fully explained in the sections below.
Our
operating income (loss) for the quarter ended September 30,
2008 decreased to $(36.5)
million compared to $44.0 million for the quarter ended September 30, 2007. Included in the
operating income (loss) for the quarter ended September 30, 2008 was $43.8 million of unrealized
mark-to-market losses on our derivative positions as a result of the decrease in metal prices,
natural gas prices, and foreign currency exchange rates during the quarter as well as a number of
other items discussed in the Segment information section below. Our operating income for the nine
months ended September 30, 2008 decreased by 50% to $69.6 million compared to the nine months ended
September 30, 2007. The decrease in operating income is more fully explained in the Segment
information section below.
Net Sales. We reported Net sales in the quarter ended September 30, 2008 of $369.2 million
compared to $366.7 million in the quarter ended September 30, 2007. As more fully discussed below,
the increase in revenues during the quarter ended September 30, 2008 is primarily the result of a
6% increase in our Fabricated Products segment pricing as well as a 13% increase in Primary
Aluminum segment pricing partially offset by a 40% reduction in Primary Aluminum segment shipments.
For the nine months ended September 30, 2008, we reported Net sales of $1,181.7 million compared to
$1,144.0 million in the nine months ended September 30, 2007. As more fully discussed below, the
increase in revenues in the nine months ended September 30, 2008 is primarily the result of a 5%
increase in shipments from our Fabricated Products segment as well as a 5% increase in Primary
Aluminum segment pricing offset by a 17% reduction in Primary Aluminum segment shipments. Increases
or decreases in primary aluminum market prices do not necessarily directly translate to increased
or decreased profitability because (a) a substantial portion of the business conducted by the
Fabricated Products segment passes primary aluminum price changes directly onto customers and (b)
our hedging activities limit our risk of losses as well as gains from primary metal price changes.
Cost of Products Sold Excluding Depreciation. Cost of products sold, excluding depreciation
for the quarter ended September 30, 2008 totaled $383.7 million, or 104% of Net sales, compared to
$303.3 million, or 83% of Net sales, in the quarter ended September 30, 2007. The increase in Cost
of products sold as a percentage of net sales in the quarter ended September 30, 2008 was primarily
the result of $43.8 million of unrealized mark-to-market losses on derivative positions discussed
above. Cost of products sold excluding depreciation for the nine months ended September 30, 2008
totaled $1,044.2 million, or 88% of Net sales, compared to
$954.4 million, or 83% of Net sales, in
the nine months ended September 30, 2007. The increase in Cost of products sold as a percentage of
Net sales in the nine months ended September 30, 2008 was primarily the result of increases in
energy, freight, currency exchange, major maintenance expense, and other manufacturing costs.
Depreciation and Amortization. Depreciation and amortization for the quarter ended September
30, 2008 was $3.6 million compared to $3.0 million for the quarter ended September 30, 2007.
Depreciation and amortization for the nine months ended September 30, 2008 was $10.8 million
compared to $8.3 million for the nine months ended September 30, 2007. Higher depreciation expense
was the result of Construction in progress being placed into production throughout the second half
of 2007 and the nine months in 2008 primarily in relation to the expansion of our Trentwood
facility in Spokane, Washington.
Selling, Administrative, Research and Development, and General. Selling, administrative,
research and development, and general expense totaled $19.8 million in the quarter ended September
30, 2008 compared to $17.8 million in the quarter ended September 30, 2007. For the nine months
ended September 30, 2008, Selling, administrative, research and development, and general expense
totaled $58.3 million compared to $56.0 million in the nine months ended September 30, 2007.
32
Other Operating (Benefits) Charges, Net. Included within Other operating (benefits) charges,
net (in millions of dollars) for the quarters and nine months ended September 30, 2008, and 2007
were the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Nine Months |
|
|
|
Ended September 30, |
|
|
Ended September 30, |
|
|
|
2008 |
|
|
2007 |
|
|
2008 |
|
|
2007 |
|
Reimbursement of amounts paid in connection with sale
of Companys interest in and related to Queensland
Alumina
Limited Corporate: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
AMT (1) |
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
(7.2 |
) |
Professional fees |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1.1 |
) |
Bad debt
recoveries relating to pre-emergence writeoffs Corporate |
|
|
(1.6 |
) |
|
|
|
|
|
|
(1.6 |
) |
|
|
|
|
Pension Benefit Guaranty Corporation Corporate (2) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1.3 |
) |
Non-cash benefit resulting from settlement of a $5.0
claim by purchaser of the Gramercy, Louisiana alumina
refinery and the Companys interest in Kaiser Jamaica
Bauxite Company for payment of $.1 Corporate |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(4.9 |
) |
Post-emergence chapter 11-related items Corporate (3) |
|
|
.2 |
|
|
|
.5 |
|
|
|
.4 |
|
|
|
2.5 |
|
Resolution of contingencies relating to sale of
property prior to
emergence Corporate (4) |
|
|
|
|
|
|
(1.6 |
) |
|
|
|
|
|
|
(1.6 |
) |
Non-cash charge related to additional share based
compensation recorded by Anglesey Primary Aluminum
(Note 3) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other |
|
|
|
|
|
|
(.3 |
) |
|
|
|
|
|
|
(.1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
(1.4 |
) |
|
$ |
(1.4 |
) |
|
$ |
(1.2 |
) |
|
$ |
(13.7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
See Note 9 of Notes to Consolidated Financial Statements included in the Companys Annual
Report on Form 10-K for the year ended December 31, 2007. |
|
(2) |
|
See Note 12 of Notes to Consolidated Financial Statements included in the Companys Annual
Report on Form 10-K for the year ended December 31, 2007. |
|
(3) |
|
Post-emergence chapter 11-related items include primarily professional fees and expenses
incurred after emergence which related directly to the Companys reorganization. |
|
(4) |
|
See Note 14 of Notes to Consolidated Financial Statements included in the Companys Annual
Report on Form 10-K for the year ended December 31, 2007. |
Interest Expense. Interest expense was $.3 million and $.8 million in the quarter and nine
months ended September 30, 2008, respectively, compared with $1.0 million and $2.2 million in the
quarter and nine months ended September 30, 2007, respectively. The decrease is primarily the
result of the repayment of our term loan during the fourth quarter of 2007.
Other Income (Expense), Net. Other income (expense), net was $(.2) million and $1.0 million in
the quarter and nine months ended September 30, 2008, respectively, compared to $1.8 million and
$4.1 million in the quarter and nine months ended September 30, 2007. The decreases were primarily
related to lower interest income as a result of declining interest rates as well as a decrease in
interest earning principal balance.
Income Taxes Benefit(Provision). The income tax provision for the nine months ended September
30, 2008 was $30.0 million, with an effective tax rate of 43%. The effective tax rates for the nine
months ended September 30, 2007 was approximately 46%. The reduction in the effective tax rate is
primarily the result of a reduction in the statutory tax rate for 2008 in the United Kingdom, a
reduction in the statutory tax rate in Canada, and a favorable geographical distribution of income
in 2008 as compared to 2007.
The effective tax rate of 43% for the nine months ended September 30, 2008 was impacted by
several factors including:
|
|
|
The Companys equity in income before income taxes of Anglesey is treated as a
reduction (increase) in Cost of products sold excluding depreciation. The income tax
effects of the Companys equity in income are included in the tax provision. This resulted
in $1.6 million being included in the income tax provision, increasing the effective tax
rate by approximately 2.3%. |
33
|
|
|
Unrecognized tax benefits, including interest and penalties, increased the income tax
provision by $1.8 million and the effective tax rate by
approximately 2.6%. |
|
|
|
|
The foreign currency impact on unrecognized tax benefits, interest and penalties
resulted in a $1.4 million currency translation adjustment that was recorded in Accumulated
other comprehensive income. |
|
|
|
|
Changes in the United Kingdom and Canadian income tax rates and the geographical
distribution of income, which reflected the effects of the Anglesey transformer fire. |
Derivatives
In conducting our business, we use various instruments, including forward contracts and
options, to manage the risks arising from fluctuations in aluminum prices, energy prices and
exchange rates. We have historically entered into derivative transactions from time to time to
limit our economic (i.e. cash) exposure resulting from (1) our anticipated sales of primary
aluminum and fabricated aluminum products, net of expected purchase costs for items that fluctuate
with aluminum prices, (2) the energy price risk from fluctuating prices for natural gas used in our
production process, and (3) foreign currency requirements with respect to our cash commitments for
equipment purchases and with respect to our foreign subsidiaries and affiliate. As our hedging
activities are generally designed to lock-in a specified price or range of prices, realized gains
or losses on the derivative contracts utilized in the hedging activities generally offset at least
a portion of any losses or gains, respectively, on the transactions being hedged at the time the
transaction occurs. However, due to mark-to-market accounting, during the life of the derivative
contract, significant unrealized, non-cash gains and losses may be recorded in the income statement
as a reduction or increase in Cost of products sold, excluding depreciation. From time to time, the
Company may modify the terms of the derivative contracts based on operational needs.
We use hedging transactions (derivative instruments) to lock-in a specified price or range of
prices for certain products which we sell or consume in our production process, such as primary
aluminum and natural gas, and to mitigate our exposure to changes in foreign currency exchange
rates. The fair value of our derivatives recorded on the Consolidated Balance Sheets at September
30, 2008 and December 31, 2007 was a net asset of $14.6 million and $20.6 million, respectively.
The primary reason for the decrease in the net asset was the effect of a decrease in natural gas
prices and the fluctuation in foreign currency exchange rates on hedging positions in place at
September 30, 2008, partially offset by increases in metal prices compared to December 31, 2007.
These changes resulted in the recognition of $6.0 million of unrealized mark-to-market losses on
derivatives for the nine months ended September 30, 2008, which we consider to be a non-run-rate
item (see Note 12 of Notes to Interim Consolidated Financial Statements included in Part I, Item 1.
Financial Statement of this Report).
Segment Information
Our continuing operations are organized and managed by product type and include two operating
segments and a Corporate segment. The accounting policies of the segments are the same as those
described in Note 1 of Notes to Consolidated Financial Statements included in Part II, Item 8.
Financial Statements and Supplementary Data of our Annual Report on Form 10-K for the year ended
December 31, 2007. Segment results are evaluated internally by us before any allocation of
Corporate overhead and without any charge for income taxes, interest expense, or Other operating
charges, net.
34
Fabricated Products
The table below provides selected operational and financial information (in millions of
dollars except shipments and average sales prices) for our Fabricated Products segment:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
Nine Months |
|
|
Ended September 30, |
|
Ended September 30, |
|
|
2008 |
|
2007 |
|
2008 |
|
2007 |
Shipments (mm pounds) |
|
|
135.3 |
|
|
|
135.2 |
|
|
|
435.6 |
|
|
|
413.1 |
|
Average realized third party sales price (per pound) |
|
$ |
2.48 |
|
|
$ |
2.34 |
|
|
$ |
2.40 |
|
|
$ |
2.39 |
|
Net sales |
|
$ |
334.9 |
|
|
$ |
316.2 |
|
|
$ |
1,043.3 |
|
|
$ |
985.3 |
|
Segment operating income |
|
$ |
19.5 |
|
|
$ |
39.8 |
|
|
$ |
102.4 |
|
|
$ |
129.3 |
|
Net sales of fabricated products increased by 6% to $334.9 million for the quarter ended
September 30, 2008 as compared to the quarter ended September 30, 2007, primarily due to a 6%
increase in average realized prices. For the nine months ended September 30, 2008, net sales of
fabricated products increased by 6% to $1,043.3 million as compared to the same period in 2007,
primarily due to a 5% increase in shipments. Shipments of products for aerospace, high-strength and
defense applications were higher in the first nine months of 2008 as compared to the first nine
months 2007, reflecting continued strong demand for such products. In addition, shipments for other
applications were also higher as compared to the first nine months of 2007. The increase in average
realized price in the quarter ended September 30, 2008 as compared to the quarter ended September
30, 2007 was primarily due to the pass through to customers of higher underlying hedged metal
prices.
We believe the mix of fabricated products shipments in 2008 will continue to benefit from
increased heat treat plate shipments made possible by incremental capacity from the heat treat
plate project at our Trentwood facility. Incremental capacity from the second phase of the heat
treat plate expansion became operational at the beginning of 2008. The third and final phase of the
heat treat plate capacity expansion required a planned production interruption during the third
quarter of 2008 on one of the three new heat treat furnaces to expand its capacity. With the
completion of this final phase in October, management expects the increased capacity to lead to
record heat treat plate shipments in the fourth quarter of 2008.
Recent trends in other parts of our business that could affect the fourth quarter of 2008
include reasonably strong aerospace and defense demand for heat treat plate and other products.
Significant uncertainty regarding demand from U.S. industrial markets will affect our general
engineering products, and we expect that the fourth quarter will be negatively impacted by seasonal
weakness as well as by aggressive service center de-stocking. Ground transportation end use demand
is expected to remain soft as North American automotive build rates
continue to decline, although the impact to the Company continues to
be mitigated by exports and participation in new programs. Major
maintenance expense is expected to be up to $3 million higher in the fourth quarter compared to the
run-rate of the first nine months of 2008 as some maintenance spending was deferred from the third
quarter.
We introduced an energy surcharge for new orders and new contracts placed beginning July 1,
2008. The surcharge is intended to pass through increases over the 2007 average prices for natural
gas, electricity and diesel fuel costs. We continue to assess the future impact of the surcharge on
the business. The surcharge passed approximately $1 million of costs onto customers in the third
quarter shipments. At lower energy prices, the surcharge will have a lesser effect.
Operating income for
the quarter ended September 30, 2008 of $19.5 million was
$20.3 million
lower than the third quarter of 2007. Operating income for the nine months ended September 30, 2008
of $102.4 million was $26.9 million lower than the first nine months of 2007. Operating income for
the quarter and nine months ended September 30, 2008 as compared to the same periods in 2007
reflects the following impacts:
|
|
|
|
|
|
|
|
|
|
|
3Q08 vs. 3Q07 |
|
9M08 vs. 9M07 |
|
|
Favorable |
|
Favorable |
|
|
(unfavorable) |
|
(unfavorable) |
Sales impact |
|
$ |
10.2 |
|
|
$ |
23.6 |
|
Manufacturing costs |
|
|
(9.0 |
) |
|
|
(13.3 |
) |
Energy costs |
|
|
(4.4 |
) |
|
|
(10.5 |
) |
Planned major maintenance |
|
|
(1.9 |
) |
|
|
(3.0 |
) |
Freight costs |
|
|
(.7 |
) |
|
|
(3.1 |
) |
Depreciation expense |
|
|
(.6 |
) |
|
|
(2.5 |
) |
Additionally, for the nine month period of 2008, the effect of currency exchange rates caused
an unfavorable impact of approximately $2.3 million.
35
Operating income for the quarters and nine month periods ended September 30, 2008 and 2007
includes non-run-rate items. These items are listed below (in millions of dollars):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Nine Months |
|
|
|
Ended September 30, |
|
|
Ended September 30, |
|
|
|
2008 |
|
|
2007 |
|
|
2008 |
|
|
2007 |
|
Metal gains (losses) (before considering LIFO) |
|
$ |
(3.2 |
) |
|
$ |
(9.7 |
) |
|
$ |
23.7 |
|
|
$ |
(6.5 |
) |
Non-cash LIFO benefits (charges) |
|
|
(.7 |
) |
|
|
10.2 |
|
|
|
(31.3 |
) |
|
|
8.2 |
|
Mark-to-market gains (losses) on derivative instruments |
|
|
(9.7 |
) |
|
|
.4 |
|
|
|
(5.2 |
) |
|
|
1.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total non-run-rate items |
|
$ |
(13.6 |
) |
|
$ |
.9 |
|
|
$ |
(12.8 |
) |
|
$ |
3.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment operating results for the quarters ended September 30, 2008 and 2007 include gains on
intercompany hedging activities with the Primary Aluminum segment totaling $5.5 million and $1.8
million, respectively. Segment operating results for the nine months ended September 30, 2008 and
2007 include gains on intercompany hedging activities with the Primary Aluminum segment totaling
$28.8 million and $20.0 million, respectively. These amounts eliminate in consolidation.
Primary Aluminum
The table below provides selected operational and financial information (in millions of
dollars except shipments and average sales prices) for our Primary Aluminum segment:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
Nine Months |
|
|
Ended September 30, |
|
Ended September 30, |
|
|
2008 |
|
2007 |
|
2008 |
|
2007 |
Shipments (mm pounds) |
|
|
24.2 |
|
|
|
40.0 |
|
|
|
98.0 |
|
|
|
118.6 |
|
Average realized third party sales price (per pound) |
|
$ |
1.42 |
|
|
$ |
1.26 |
|
|
$ |
1.41 |
|
|
$ |
1.34 |
|
Net sales |
|
|
34.3 |
|
|
|
50.5 |
|
|
|
138.4 |
|
|
|
158.7 |
|
Segment operating (loss) income |
|
|
(44.9 |
) |
|
|
13.4 |
|
|
|
3.8 |
|
|
|
31.8 |
|
During the quarter ended September 30, 2008, third party net sales of primary aluminum
decreased by 32%, primarily due to a 40% decrease in shipments partially offset by a 13% increase
in average realized pricing. Third party net sales of primary aluminum for the nine months ended
September 30, 2008 decreased by 13% primarily due to a 17% decrease in shipments partially offset
by a 5% increase in average realized pricing. The lower shipments during the 2008 periods reflect
the loss of production from the outage triggered by the fire on June 12, 2008 discussed below. The
net sales and average realized sales prices do not consider the impact of hedging transactions.
The following table recaps the major components of segment operating results for the current
and prior year periods (in millions of dollars) and the discussion following the table addresses
the primary factors leading to the differences. Many of these factors indicated are subject to
significant fluctuation from period to period. See Part I, Item 1A. Risk Factors included in our Annual Report on Form
10-K for the year ended December 31, 2007 and Part II, Item 1A. Risk Factors of this Report.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Nine Months |
|
|
|
Ended September 30, |
|
|
Ended September 30, |
|
|
|
2008 |
|
|
2007 |
|
|
2008 |
|
|
2007 |
|
Anglesey operations-related(1) |
|
$ |
(6.8 |
) |
|
$ |
12.6 |
|
|
$ |
22.5 |
|
|
$ |
46.8 |
|
Internal hedging with Fabricated Products(2) |
|
|
(5.5 |
) |
|
|
(1.8 |
) |
|
|
(28.8 |
) |
|
|
(20.0 |
) |
Derivative settlements Pounds Sterling(3) |
|
|
(.1 |
) |
|
|
2.7 |
|
|
|
.5 |
|
|
|
7.3 |
|
Derivative settlements External metal hedging(3) |
|
|
1.6 |
|
|
|
(4.4 |
) |
|
|
10.4 |
|
|
|
(5.8 |
) |
Mark-to-market gains (losses) on derivative instruments(3) |
|
|
(34.1 |
) |
|
|
4.3 |
|
|
|
(.8 |
) |
|
|
3.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
(44.9 |
) |
|
$ |
13.4 |
|
|
$ |
3.8 |
|
|
$ |
31.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
Operating income from sales of production from Anglesey is impacted by the market price for
primary aluminum and alumina pricing, offset by the impact of foreign currency translation. |
|
(2) |
|
Eliminates in consolidation. |
|
(3) |
|
Impacted by positions and market prices. |
36
Primary segment operating results for the quarter ended September 30, 2008 reflected non-cash
unrealized mark-to-market losses for metal and currency derivative transactions of $34.1 million
compared to an unrealized mark-to-market gain of $4.3 million for the quarter ended September 30,
2007. The adverse impact of the Anglesey outage that continued through the third quarter was
approximately $20.1 million. The quarter ended September 30, 2008
was also favorably impacted approximately $6.7 million by improved realized pricing (after
considering the impact of hedging transactions), the components of which were (a) $ 6.0 million of
favorable impact from the higher realized gains on external metal derivative transactions, (b) $3.7
million of higher losses in intercompany hedging activities with the Fabricated Products segment
(these intercompany hedge amounts are eliminated in consolidation), and (c) a $4.4 million
favorable impact from the changes in the LME price for primary aluminum offset by the LME impact on
alumina cost (included in Anglesey operations-related in the table above). This was offset by
approximately $5.7 million (including hedging effects) due to foreign currency exchange rate,
comprised of (a) $2.9 million realized within the Anglesey operations-related results and (b)
$2.8 million of less favorable gains on the settlement of foreign currency derivative transactions.
Primary segment operating results for the nine months ended September 30, 2008 reflected
non-cash unrealized mark-to-market losses for metal and currency derivative transactions of $.8
million compared to an unrealized mark-to-market gains of $3.5 million for the nine months ended
September 30, 2007. The adverse impact of the Anglesey outage that continued from June 12, 2008
through the end of the third quarter was approximately
$26.8 million. The nine months ended September 30, 2008 was also
favorably impacted approximately $18.5
million by improved realized pricing (after considering the impact of hedging transactions), the
components of which were (a) $16.2 million of favorable impact from the higher realized gains on
external metal derivative transactions, (b) $8.8 million of higher losses on intercompany hedging
activities with the Fabricated Products segment (these intercompany hedge amounts are eliminated in
consolidation), and (c) a $11.1 million favorable impact from the changes in the LME price for
primary aluminum offset by the LME impact on alumina cost (included in Anglesey
operations-related in the table above). This was offset by higher power costs of approximately
$4.2 million and an unfavorable impact of approximately $11.5 million (including hedging effects)
due to foreign currency exchange rate, comprised of (a) $4.7 million realized within the Anglesey
operations-related results and (b) $6.8 million of less favorable gains on the settlement of
foreign currency derivative transactions.
On June 12, 2008, Anglesey suffered a significant failure in the rectifier yard that resulted
in a localized fire in one of the power transformers. As a result of the fire, Anglesey was
operating at one third of its production capacity during the latter half of June and incurred
incremental costs, primarily associated with repair and maintenance costs, as well as loss of
margin due to the outage. Anglesey has property damage and business interruption insurance that is
expected to cover financial losses for Anglesey and its owners (net of applicable deductibles) and
is in the process of filing an insurance claim. The timing and amount of such insurance reimbursement is
uncertain at this time and no income was recognized in the third quarter with respect to the
insurance reimbursement. The unfavorable impact from the Anglesey outage continued through the
third quarter and will continue into the fourth quarter until production returns to normal. The
unfavorable impact could range from $4 million to $6 million in the fourth quarter depending on
timing of the return to full production, metal prices, energy cost and other factors. Any insurance
reimbursement will be recorded in the period in which the amount of coverage can be reasonably
obtained and payment is certain. Anglesey restarted production on the non-operating portion of the
potlines at the smelter in late July, completed restart activities at the end of October with
approximately 90% of the pots operating and expects to return the remaining pots to production by
mid-December.
In the remainder of 2008, we anticipate that the Primary Aluminum segment will be adversely
impacted by approximately $2 million as compared to the comparable periods of 2007 due to changes
in Pound Sterling exchange rates, reflecting derivative transactions that set a higher effective
exchange rate in 2008 than those in place for 2007.
The nuclear plant that supplies power to Anglesey is currently slated for decommissioning in
late 2010. For Anglesey to be able to continue its aluminum reduction operations past September
2009, when its current power contract expires, Anglesey will have to secure power at prices that
make its aluminum reduction operation viable. Although Anglesey continues to pursue alternative
strategies to address the expiration of its power contract and its ability to continue reduction
operations past September 2009, those efforts have become increasingly difficult as a result of
recent declines in LME prices, continuing high power prices and
Angleseys potential exposure to
higher pension contributions following recent declines in the value of the assets held by the Rio
Tinto pension plan in which Anglesey participates. No assurances can be provided that Anglesey
will be successful addressing the expiration of its current power contract and we continue to
assess the recoverability of our investment in Anglesey as the facts and circumstances facing
Anglesey evolve. In addition, given the potential for future shutdown and related costs, Anglesey
suspended dividends during the last half of 2006 and the first half of 2007 while it studied future
cash requirements. Based on a review of cash anticipated to be available for future cash
requirements, Anglesey began paying dividends again in 2007 until July 2008, when dividends were
again suspended while
37
Anglesey assessed the impact of the rectifier failure and resulting fire described above and
the anticipated timing of Angleseys return to full production and recovery of insurance proceeds.
In light of the pending expiration of the current power contract,
growing uncertainty with respect
to future operation of Anglesey and Angleseys potential exposure to higher pension contributions as
more fully described above, no assurance can be given that Anglesey will declare dividends at any
time in the foreseeable future. Dividends over the past five years have fluctuated substantially
depending on various operational and market factors. During the last five years, cash dividends
received were as follows: 2007 $14.3, 2006 $11.8, 2005 $9.0, 2004 $4.5, and 2003 $4.3.
Additionally, in April 2008, the Company received a dividend of $3.9 in respect of the Companys
ownership interest resulting in a reduction of Investments in and advances to unconsolidated
affiliate
Corporate and Other
Corporate operating expenses represent corporate general and administrative expenses that are
not allocated to our business segments. Corporate operating expenses exclude Other operating
charges, net discussed above.
Corporate
operating expenses for the quarter ended September 30, 2008 were
$1.9 million higher
compared to the quarter ended September 30, 2007. The increase for the quarter ended September 30,
2008 is primarily related to (a) a $1.0 million increase in environmental related costs, (b) $.6
million increase in long term incentive compensation relating to new employee equity awards granted
in 2008, and (c) a reduction in voluntary employee beneficiary association (VEBA) net periodic
benefit income of $.4 million, which we consider to be
non-run-rate item.
For
the nine months ended September 30, 2008, corporate operating
expenses were $2.0 million
higher compared to the same period in 2007. The increase for the nine months ended September 30,
2008 is primarily related to (a) $2.6 million increase in salaries and benefits and long term
incentive compensation primarily relating to non-cash equity compensation expense attributable to
new equity awards granted in 2008 and a severance payment to a former executive, (b) a reduction in
VEBA net periodic benefit income of $1.4 million, which we consider to be a non-run-rate item, c) a
$1.2 million increase in environmental related costs, (d) a $.8 million increase in retiree medical
costs, partially offset by (e) a decrease in workers compensation expense of $1.9 million as a result of a decrease in the outstanding claims, and
(f) a $2.0 million decrease in professional fees primarily
relating to the Sarbanes-Oxley compliance fees.
Liquidity and Capital Resources
Summary
Cash and cash equivalents were $1.1 million as of September 30, 2008, down from $68.7 million
as of December 31, 2007. The decrease in cash and cash equivalents during the nine months is due to
an increase in receivables corresponding with normal seasonal increases in sales, an increase in
inventories, capital spending, and stock repurchases and dividends. Working capital, the excess
of current assets over current liabilities, was $297.3 million as of September 30, 2008, up from
$289.2 million as of December 31, 2007. The increase in working capital is primarily driven by
increases in accounts receivables, inventories and current derivative assets partially offset by an
increase in current derivative liabilities primarily as a result of changing underlying metal
prices, natural gas prices, and foreign currency exchange rates. The changes in derivative assets
and liabilities did not affect cash. Despite the decrease in cash and cash equivalents, the
revolving credit agreement is a source of additional liquidity for operations.
Cash equivalents consist primarily of money market accounts and other highly liquid
investments with an original maturity of three months or less when purchased. Our liquidity is
affected by restricted cash that is pledged as collateral for certain letters of credit or
restricted to use for workers compensation requirements and other agreements. Short term
restricted cash, included in Prepaid expenses and other current assets, totaled $1.4 and $1.5
million as of September 30, 2008 and December 31, 2007, respectively. Long term restricted cash,
which was included in Other Assets, was $18.4 million and $14.4 million as of September 30, 2008
and December 31, 2007, respectively.
38
Cash Flows
The following table summarizes our cash flows from operating, investing and financing
activities for the nine month periods ended September 30, 2008 and 2007 (in millions of dollars):
|
|
|
|
|
|
|
|
|
|
|
Nine Months |
|
|
|
Ended September 30, |
|
|
|
2008 |
|
|
2007 |
|
Total cash provided by (used in): |
|
|
|
|
|
|
|
|
Operating activities: |
|
|
|
|
|
|
|
|
Fabricated Products |
|
$ |
39.2 |
|
|
$ |
118.8 |
|
Primary Aluminum |
|
|
3.7 |
|
|
|
(1.2 |
) |
Corporate and Other |
|
|
(39.4 |
) |
|
|
(28.2 |
) |
|
|
|
|
|
|
|
|
|
$ |
3.5 |
|
|
$ |
89.4 |
|
|
|
|
|
|
|
|
Investing activities: |
|
|
|
|
|
|
|
|
Fabricated Products |
|
|
(61.0 |
) |
|
|
(43.1 |
) |
Corporate and Other |
|
|
(3.9 |
) |
|
|
9.4 |
|
|
|
|
|
|
|
|
|
|
$ |
(64.9 |
) |
|
$ |
(33.7 |
) |
|
|
|
|
|
|
|
Financing activities: |
|
|
|
|
|
|
|
|
Corporate and Other |
|
|
(6.2 |
) |
|
|
(4.3 |
) |
|
|
|
|
|
|
|
|
|
$ |
(6.2 |
) |
|
$ |
(4.3 |
) |
|
|
|
|
|
|
|
Operating Activities
Fabricated Products During the nine months ended September 30, 2008, Fabricated Products
operating activities provided $39.2 million of cash compared to the nine months ended September 30,
2007 when Fabricated Products operating activities provided $118.8 million of cash. Cash provided in
the nine months ended September 30, 2008 and 2007 was primarily related to operating income offset
in part by increased working capital. The decrease in cash provided during the nine months ended
September 30, 2008 compared to the same period in 2007 was
primarily a result of additional increase in inventory value.
Primary Aluminum During the nine months ended September 30, 2008, Primary Aluminum operating
activities provided approximately $3.7 million in cash compared
to the nine months ended September 30, 2007, when Primary
Aluminum operating activities used approximately $1.2 million of cash.
The cash provided (used) in both periods are primarily attributable to our interest in and related to
Anglesey and related hedging activities. Cash provided in the nine months ended September 30, 2008 was primarily due to
operating income, a decrease in receivables partially offset by
increases in inventory and payable to affiliate. Cash used in the
nine months ended September 30, 2007 was primarily due to
operating income from the Anglesey joint venture that was not
remitted through dividend payments.
Corporate and Other Corporate and Other operating activities used $39.4 million of cash
during the nine months ended September 30, 2008. This compares to the nine months ended September
30, 2007, when Corporate and Other operating activities used $28.2 million of cash. Cash outflows
from Corporate and Other operating activities in the nine months ended September 30, 2008 primarily
included $8.4 million of payments to the VEBAs, payments of $8.0 million in relation to our short
term incentive program, and payments in respect of general and administrative costs. Cash outflows
from Corporate and Other operating activities in the nine months ended September 30, 2007 primarily
included payments of $7.0 million for reorganization costs and payments in respect of general and
administrative costs, partially offset by $8.9 million of proceeds from Other operating (benefits)
charges, net.
Investing Activities
Fabricated
Products Cash used in investing activities for Fabricated
Products was $61.0 million in the nine months ended September 30, 2008. This compares to the nine months ended
September 30, 2007 when Fabricated Products investing activities used $43.1 million in cash. See
Capital Expenditures below for additional information.
Corporate and Other Investing activities in the Corporate and Other segment is primarily
related to cash deposits required relating to workerscompensation with the State of Washington.
39
Financing Activities
Corporate and Other Cash used in the nine months ended September 30, 2008 was $6.2 million.
The cash outflow was primarily related to $28.1 million used in share repurchases and $12.4 million
in cash dividends paid to shareholders, partially offset by $34.7 million of net borrowings under our
revolving credit facility. Cash used in the nine months ended September 30, 2007 was primarily
related to minimum statutory tax withholding obligations arising from the vesting of non-vested
shares where common shares were withheld to satisfy such obligations.
Sources of Liquidity
Our most significant sources of liquidity are funds generated by operating activities,
available cash and cash equivalents, and borrowing availability under our revolving credit
facility. We believe funds generated from the expected results of operations, together with
available cash and cash equivalents, and borrowing availability under our revolving credit facility
will be sufficient to finance expansion plans and strategic initiatives, which could include
acquisitions, for at least the next fiscal year. There can be no assurance, however, that we will
continue to generate cash flows at or above current levels or that we will be able to maintain our
ability to borrow under our revolving credit facility.
Under the revolving credit facility, we are able to borrow (or obtain letters of credit) from
time to time in an aggregate amount equal to the lesser of $265 million and a borrowing base
comprised of eligible accounts receivable, eligible inventory and certain eligible machinery,
equipment and real estate, reduced by certain reserves, all as specified in the revolving credit
facility. Of the aggregate amount available under the revolving credit facility, a maximum of $60
million may be utilized for letters of credit. The revolving credit facility matures in July 2011,
at which time all principal amounts outstanding thereunder will be due and payable. Borrowings
under the revolving credit facility bear interest at a rate equal to either a base prime rate or
LIBOR, at our option, plus a specified variable percentage determined by reference to the then
remaining borrowing availability under the revolving credit facility. The revolving credit facility
may, subject to certain conditions and the agreement of lenders thereunder, be increased up to $275
million. At September 30, 2008, the Company had $265.0 million available for borrowing and letters
of credit under the revolving credit facility, of which $34.7 million of borrowings and $10.0
million of letters of credit were outstanding, leaving $220.3 million for additional borrowing and
letters of credit.
Amounts owed under the revolving credit facility may be accelerated upon the occurrence of
various events of default set forth in the agreement, including, without limitation, the failure to
make interest payments when due and breaches of covenants, representations and warranties set forth
in the agreement.
The revolving credit facility is secured by a first priority lien on substantially all of our
assets and the assets of our US operating subsidiaries that are also borrowers thereunder. The
revolving credit facility places restrictions on our ability to, among other things, incur debt,
create liens, make investments, pay dividends, sell assets, undertake transactions with affiliates
and enter into unrelated lines of business. At October 31, 2008,
$27.6 million of borrowings were
outstanding and there were approximately $10.0 million of outstanding letters of credit under the
revolving credit facility.
Capital Expenditures
A component of our long-term strategy is our capital expenditure program including our organic
growth initiatives.
The final phase for our $139 million heat treat plate expansion project at our Trentwood
facility in Spokane, Washington, is now completed. This project significantly increased our heat
treat plate production capacity and augmented our product offering by increasing the thickness of
heat treat stretched plate we can produce for aerospace, defense and general engineering
applications. Approximately $131 million of spending on this project was incurred from 2005 through
September 30, 2008, of which $18 million was spent in the
first nine months of 2008. The majority of the remainder,
approximately $8 million, is expected to be spent in the fourth quarter of 2008.
In 2007, we announced a $91 million investment program in our rod, bar and tube value stream
including a facility to be located in Kalamazoo, Michigan, as well as improvements at three
existing extrusion and drawing facilities. This investment program is expected to significantly
improve the capabilities and efficiencies of our rod and bar and seamless extruded and drawn tube
operations and enhance the market position of such products. We
40
expect the facility in Kalamazoo, Michigan to be equipped with two extrusion presses and a
remelt operation. Completion of these investments is expected to occur by late 2009 or early 2010.
Approximately $26 million of spending on these projects was incurred through September 30, 2008. We
estimate that an additional $12 million to $17 million will be incurred in the remainder of
2008 with the balance being incurred in 2009.
The remainder of our capital spending in the first nine months of 2008 included projects to
enhance Kaiser
Select® capabilities in our Tulsa, Oklahoma and Sherman, Texas extrusion plants, significantly reduce energy consumption at one of the casting units in our Trentwood facility and
increase capacity and at our Tennalum facility in Jackson, Tennessee. Remaining amounts were
spread among all manufacturing locations on projects expected to reduce operating costs, improve
product quality, or increase capacity, or enhance operational security.
The following table presents our capital expenditures, net of accounts payable, for the nine
months ended September 30, 2008 and 2007 (in millions of dollars):
|
|
|
|
|
|
|
|
|
|
|
Nine Months |
|
|
|
Ended September 30, |
|
|
|
2008 |
|
|
2007 |
|
Heat treat expansion project |
|
$ |
16.7 |
|
|
$ |
31.4 |
|
Rod, bar and tube value stream investment |
|
|
19.5 |
|
|
|
2.2 |
|
Other |
|
|
24.9 |
|
|
|
10.4 |
|
Capital expenditures in accounts payable |
|
|
(.1 |
) |
|
|
(.9 |
) |
|
|
|
|
|
|
|
Total capital expenditures, net of change in accounts payable |
|
$ |
61.0 |
|
|
$ |
43.1 |
|
|
|
|
|
|
|
|
Total
capital expenditures for Fabricated Products are currently expected
to be in the $90
million to $100 million range for all of 2008 and are expected to be funded using cash from
operations or borrowings under our Revolving Credit Facility. We anticipate capital spending in
2009 on currently approved capital projects and maintenance
activities to be in the $65 million to
$75 million range.
The level of anticipated capital expenditures for future periods may be adjusted from time to
time depending on our business plans, price outlook for fabricated aluminum products, our ability
to maintain adequate liquidity and other factors. No assurance can be provided as to the timing or
success of any such expenditures.
Dividends
During the first nine months of 2008, we paid a total of $12.4 million, or $.60 per common
share, in cash dividends to our stockholders and in dividend equivalents to the holders of
restricted stock, restricted stock units and the holders of performance shares with respect to half
of the performance shares. On September 17, 2008, our Board of Directors declared a dividend of
$4.8 million, or $.24 per common share, to stockholders of record at the close of business on
October 24, 2008, which is payable on November 14, 2008.
Stock Repurchase Plan
During the second quarter of 2008, our Board of Directors authorized the repurchase of up to
$75 million of our common shares. Repurchase transactions are expected to occur at such times and
prices as management deems appropriate and are funded with our excess liquidity after giving
consideration to internal and external growth opportunities and future cash flows. The length of
time over which the authorization would be utilized will depend on
the market conditions.
Repurchases may be in open-market transactions or in privately negotiated transactions and the
program may be modified, extended or terminated by our Board of Directors at any time. We
repurchased 572,700 shares of common stock at the weighted-average price of $49.05 per share during
the third quarter of 2008. As of September 30, 2008, $46.9 remained available for repurchase under
the existing repurchase authorization.
Environmental Commitments and Contingencies
We are subject to a number of environmental laws, to fines or penalties assessed for alleged
breaches of the environmental laws, and to claims and litigation based upon such laws. Based on our
evaluation of these and other environmental matters, we have established environmental accruals of
$9.4 million at September 30, 2008. However, we believe that it is reasonably possible that changes
in various factors could cause costs associated with these environmental matters to exceed current
accruals by amounts that could be, in the aggregate, up to an
estimated $15.4 million, primarily in
connection with our ongoing efforts to address the historical use of oils containing
polychlorinated biphenyls, or PCBs, at the Trentwood facility where we are working with regulatory
authorities and performing studies and remediation pursuant to several consent orders with the
State of Washington.
41
Contractual Obligations, Commercial Commitments, and Off-Balance Sheet and Other Arrangements
On August 29, 2008, we entered into a lease in Kalamazoo, Michigan. The minimum rental
commitment under this lease is as follows: years ending December 31, 2008 $.4 million; 2009
$1.5 million; 2010 $1.5 million; 2011
$1.5 million and 2012 and thereafter $38.4 million.
On September 17, 2008, our Board of Directors declared a dividend of $4.8 million, or $.24 per
common share, to stockholders of record at the close of business on October 24, 2008, which is
payable on November 14, 2008. The declared and unpaid dividend is included in the Consolidated
Balance Sheets as Other accrued liabilities as of September 30, 2008.
During the nine months ended September 30, 2008, we granted additional stock-based awards to
certain members of management under our stock-based long term incentive plan (see Note 10 of Notes
to Interim Consolidated Financial Statements included in Part I, Item 1. Financial Statements of
this Report). Additional awards are expected to be made in future years.
With the exception of the new Kalamazoo lease commitment, stock-based awards granted and the
dividend declared in the nine months ended September 30, 2008, there has been no other material
change in our contractual obligations other than in the ordinary course of business since the end
of fiscal 2007. See Part II, Item 7, Managements Discussion and Analysis of Financial Condition
and Results of Operations of our Annual Report on Form 10-K for the fiscal year ended December 31,
2007, for additional information regarding our contractual obligations, commercial commitments, and
off-balance-sheet and other arrangements.
Critical Accounting Estimates
Our consolidated financial statements are prepared in accordance with United States generally
accepted accounting principles (US GAAP). In connection with the preparation of our financial
statements, we are required to make assumptions and estimates about future events, and apply
judgments that affect the reported amounts of assets, liabilities, revenue, expenses and the
related disclosures. We base our assumptions, estimates and judgments on historical experience,
current trends and other factors that management believes to be relevant at the time our
consolidated financial statements are prepared. On a regular basis, management reviews the
accounting policies, assumptions, estimates and judgments to ensure that our financial statements
are presented fairly and in accordance with US GAAP. However, because future events and their
effects cannot be determined with certainty, actual results could differ from our assumptions and
estimates, and such differences could be material.
Our significant accounting policies are discussed in Note 1 of Notes to Consolidated Financial
Statements included in Part II, Item 8. Financial Statements and Supplementary Data of our Annual
Report on Form 10-K for the year ended December 31, 2007. We discuss our critical accounting
estimates in Part II, Item 7. Managements Discussion and Analysis of Financial Condition and
Results of Operations of our Annual Report on Form 10-K for the year ended December 31, 2007. With
the exception of the item discussed below, there has been no material change in our critical
accounting estimates since the end of fiscal 2007.
|
|
|
|
|
|
|
|
|
Potential Effect if Actual Results |
Description |
|
Judgments and Uncertainties |
|
Differ from Assumptions |
Stock-based compensation. |
|
|
|
|
|
|
|
|
|
We have a stock-based
compensation plan, which
includes, among other
awards, non-vested share
awards, non-qualified
stock options and
performance share
awards. See Note 10 of
Notes to Interim
Consolidated Financial
Statements included in
Part I, Item 1.
Financial Statements
of this Report and Note
11 of Notes to
Consolidated Financial
Statements included in
Part II, Item 8.
Financial Statements
and Supplementary Data
of our Annual Report on
Form 10-K for the year
ended December 31, 2007,
for additional
information regarding
our stock-based
compensation programs.
|
|
Non-vested share awards require
management to make assumptions
regarding future employee
turnover.
Performance share awards require
management to make assumptions
regarding the likelihood of
achieving company performance
goals and future employee
turnover.
Option-pricing models and
generally accepted valuation
techniques require management to
make assumptions and to apply
judgment to determine the fair
|
|
We do not believe there is a
reasonable likelihood that there
will be a material change in the
future estimates or assumptions we
use to determine stock-based
compensation expense. However, if
actual results are not consistent
with our estimates or assumptions,
we may be exposed to changes in
stock-based compensation expense
that could be material.
If actual results are not
consistent with the assumptions
used, the stock-based compensation
expense reported in our financial
statements may not be
representative of the actual |
42
|
|
|
|
|
|
|
|
|
Potential Effect if Actual Results |
Description |
|
Judgments and Uncertainties |
|
Differ from Assumptions |
We determine the fair
value of our non-vested
share awards and
performance shares
awards based on the
closing market price of
our stock on the date of
grant.
We determine the fair
value of our
non-qualified stock
option awards at the
date of grant using
option-pricing models.
Non-qualified stock
option awards granted in
April 2007 were valued
using a Black-Scholes
model.
Management reviews its
assumptions and the
valuations provided by
independent third-party
valuation advisors, when
necessary, to determine
the fair value of
stock-based compensation
awards.
|
|
value of our awards. These
assumptions and judgments include
estimating the future volatility
of our stock price, expected
dividend yield, future employee
turnover rates and future employee
stock option exercise behaviors.
Changes in these assumptions can
materially affect the fair value
estimate.
|
|
economic cost of the stock-based
compensation.
A 10% change in our stock-based
compensation expense for the nine
months ended September 30, 2008,
would have affected net earnings
by approximately $0.9 million. |
New Accounting Pronouncements
On January 1, 2008, we adopted Statement of Financial Accounting Standards No. 157, Fair Value
Measurements (SFAS No. 157). SFAS No. 157 defines fair value, establishes a framework for
measuring fair value in accordance with US GAAP, and expands disclosures about fair value
measurements. The provisions of this standard apply to other accounting pronouncements that require
or permit fair value measurements and are to be applied prospectively with limited exceptions.
SFAS No. 157 defines fair value as the price that would be received to sell an asset or paid
to transfer a liability in an orderly transaction between market participants at the measurement
date. This standard is now the single source in US GAAP for the definition of fair value, except
for the fair value of leased property as defined in Statement of Accounting Standards No. 13,
Accounting for Leases. SFAS No. 157 establishes a fair value hierarchy that distinguishes between
(1) market participant assumptions developed based on market data obtained from independent sources
(observable inputs) and (2) an entitys own assumptions about market participant assumptions
developed based on the best information available in the circumstances (unobservable inputs). The
fair value hierarchy consists of three broad levels, which gives the highest priority to unadjusted
quoted prices in active markets for identical assets or liabilities (Level 1) and the lowest
priority to unobservable inputs (Level 3). The three levels of the fair value hierarchy under SFAS
No. 157 are described below:
|
|
|
Level 1 Unadjusted quoted prices in active markets that are accessible at the
measurement date for identical, unrestricted assets or liabilities. |
|
|
|
|
Level 2 Inputs other than quoted prices included within Level 1 that are observable
for the asset or liability, either directly or indirectly, including quoted prices for
similar assets or liabilities in active markets; quoted prices for identical or similar
assets or liabilities in markets that are not active; inputs other than quoted prices that
are observable for the asset or liability (e.g., interest rates); and inputs that are
derived principally from or corroborated by observable market data by correlation or other
means. |
|
|
|
|
Level 3 Inputs that are both significant to the fair value measurement and
unobservable. |
Our derivative contracts are valued at fair value using significant other observable and
unobservable inputs. Such financial instruments consist of primary aluminum, natural gas, and
foreign currency contracts. The fair values of majority of these derivative contracts are based
upon trades in liquid markets, such as aluminum options. Valuation model inputs can generally be
verified and valuation techniques do not involve significant judgment. The fair values of such
financial instruments are generally classified within Level 2 of the fair value hierarchy.
We have some derivative contracts that do not have observable market quotes. For these
financial instruments, management uses significant other observable inputs (i.e., information
concerning regional premiums for swaps). Where appropriate, valuations are adjusted for various
factors such as bid/offer spreads.
43
The following table presents our assets and liabilities that are measured and recognized at
fair value on a recurring basis classified under the appropriate level of the fair value hierarchy
as of September 30, 2008:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Level 1 |
|
|
Level 2 |
|
|
Level 3 |
|
|
Total |
|
Derivative assets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Aluminum swap contracts |
|
$ |
|
|
|
$ |
24.4 |
|
|
$ |
|
|
|
$ |
24.4 |
|
Aluminum option contracts |
|
|
|
|
|
|
16.1 |
|
|
|
|
|
|
|
16.1 |
|
Midwest premium swap contracts |
|
|
|
|
|
|
|
|
|
|
.1 |
|
|
|
.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
|
|
|
$ |
40.5 |
|
|
$ |
.1 |
|
|
$ |
40.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Derivative liabilities: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Aluminum swap contracts |
|
$ |
|
|
|
$ |
(12.2 |
) |
|
|
|
|
|
$ |
(12.2 |
) |
Aluminum option contracts |
|
|
|
|
|
|
(.5 |
) |
|
|
|
|
|
|
(.5 |
) |
Pound Sterling forward contract |
|
|
|
|
|
|
(6.7 |
) |
|
|
|
|
|
|
(6.7 |
) |
Euro dollar forward contracts |
|
|
|
|
|
|
(.9 |
) |
|
|
|
|
|
|
(.9 |
) |
Krona forward contract |
|
|
|
|
|
|
(.8 |
) |
|
|
|
|
|
|
(.8 |
) |
Natural gas swap contracts |
|
|
|
|
|
|
(4.1 |
) |
|
|
|
|
|
|
(4.1 |
) |
Midwest premium swap contracts |
|
|
|
|
|
|
|
|
|
|
(.8 |
) |
|
|
(.8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
|
|
|
$ |
(25.2 |
) |
|
$ |
(.8 |
) |
|
$ |
(26.0 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Financial instruments classified as Level 3 in the fair value hierarchy represent derivative
contracts in which management has used at least one significant unobservable input in the valuation
model. The following table presents a reconciliation of activity for such derivative contracts on a
net basis:
|
|
|
|
|
|
|
Level 3 |
|
Balance at January 1, 2008: |
|
$ |
|
|
Total realized/unrealized losses included in: |
|
|
|
|
Cost of goods sold excluding depreciation expense |
|
|
.7 |
|
Purchases, sales, issuances and settlements |
|
|
|
|
Transfers in and (or) out of Level 3 |
|
|
|
|
|
|
|
|
Balance at September 30, 2008 |
|
$ |
.7 |
|
|
|
|
|
Total losses included in earnings attributable to the change in
unrealized losses relating to derivative contracts still held at
September 30, 2008: |
|
$ |
.7 |
|
|
|
|
|
For all other recently issued and recently adopted accounting pronouncements, see the section
New Accounting Pronouncements from Note 1 of Notes to Interim Consolidated Financial Statements
included in Part I, Item 1. Financial Statements of this Report.
Item 3. Quantitative and Qualitative Disclosures About Market Risk
Our operating results are sensitive to changes in the prices of alumina, primary aluminum and
fabricated aluminum products, and also depend to a significant degree upon the volume and mix of
all products sold. As discussed more fully in Note 12 of Notes to Interim Consolidated Financial
Statements included in Part I, Item 1. Financial Statements of this Report, we historically have
utilized hedging transactions to lock-in a specified price or range of prices for certain products
which we sell or consume in our production process and to mitigate our exposure to changes in
foreign currency exchange rates and energy prices.
Primary Aluminum. Our share of primary aluminum production from Anglesey, at maximum
production capacity, is approximately 150 million pounds annually. Because we purchase alumina for
Anglesey at prices linked to primary aluminum prices, only a portion of our net revenues associated
with Anglesey is exposed to price risk. We estimate the maximum net portion of our share of
Anglesey production exposed to primary aluminum price risk to be approximately 100 million pounds
annually (before considering income tax effects).
Our pricing of fabricated aluminum products is generally intended to lock-in a conversion
margin (representing the value added from the fabrication process(es)) and to pass metal price risk
on to customers. However, in certain instances, we do enter into firm price arrangements. In such
instances, we do have price risk on anticipated primary aluminum purchases in respect of the
customer orders. Total fabricated products shipments during the nine months ended September 30,
2008 and 2007 for which we had price risk were (in millions of pounds) 184.9 and 155.1,
respectively.
During the last three years, the volume of fabricated products shipments with underlying
primary aluminum price risk was at least as much as our net exposure to primary aluminum price risk
at Anglesey. As such, we
44
consider our access to Anglesey production overall to be a natural hedge against fabricated
products firm metal-price risks. However, since the volume of fabricated products shipped under
firm prices may not match up on a month-to-month basis with expected Anglesey-related primary
aluminum shipments and to the extent that firm price contracts from our Fabricated Products segment
exceed the Anglesey-related primary aluminum shipments, the Company may use third party hedging
instruments to eliminate any net remaining primary aluminum price exposure existing at any time.
On June 12, 2008, Anglesey suffered a significant failure in the rectifier yard that resulted
in a localized fire in one of the power transformers. As a result of the fire, Anglesey was
operating at one third of its production capacity during the latter half of June 2008. Anglesey
restarted production on the non-operating portion of the potlines at the smelter in late July,
completed restart activities at the end of October with approximately
90% of the pots operating and
expects to return the remaining pots to production by mid-December. Until such time, Angleseys
production has been and will be below its maximum capacity. Anglesey has property damage and
business interruption insurance policies in place and expects to recover (net of applicable
deductibles) the incremental costs and any loss of margin (assuming production that will be lost
due to the outage sold at primary aluminum prices that would have been applicable on such volume)
due to business interruption through its insurance coverage. The
timing and amount of such insurance recovery
is uncertain. However, the Company expects to recover, through its equity income in Anglesey,
amounts that preserve the natural hedge for its firm price Fabricated Products contracts.
Accordingly, the Company has not adjusted and does not expect to adjust third party hedging volume
for the lower production rate of Anglesey for the latter half of 2008 (see additional discussion
included in Part I, Item 2. Managements Discussion and Analysis of Financial Condition and
Results of Operations of this Report).
At September 30, 2008, the Fabricated Products segment held contracts for the delivery of
fabricated aluminum products that have the effect of creating price risk on anticipated primary
aluminum purchases for the period 2008 through 2012 totaling approximately (in millions of pounds):
2008 57.5, 2009 113.3, 2010 90.4, 2011 78.4, and 2012 8.9.
Foreign Currency. We from time to time will enter into forward exchange contracts to hedge
material exposures for foreign currencies. Our primary foreign exchange exposure is the
Anglesey-related commitment that we fund in Pounds Sterling. We estimate that, before consideration
of any hedging activities, a US $0.01 increase (decrease) in the value of the Pound Sterling
results in an approximate $.4 million (decrease) increase in our annual pre-tax operating income.
From time to time in the ordinary course of business, we enter into hedging transactions for
Pounds Sterling. As of September 30, 2008, we had forward purchase agreements for a total of 42.0
million Pounds Sterling for the months of October 2008 through September 2009.
Energy. We are exposed to energy price risk from fluctuating prices for natural gas. We
estimate that, before consideration of any hedging activities and the potential to pass through
higher natural gas prices to customers, each $1.00 change in natural gas prices (per mmbtu) impacts
our annual operating costs by approximately $4.0 million.
We from time to time in the ordinary course of business enter into hedging transactions with
major suppliers of energy and energy-related financial investments. As of September 30, 2008, the
Companys exposure to increases and decreases in natural gas prices had been substantially limited
for approximately 86% of the natural gas purchases for October 2008 through December 2008,
approximately 36% of natural gas purchases for January 2009 through March 2009 and approximately 6%
of the natural gas purchases for April 2009 through July 2009.
Item 4. Controls and Procedures
We maintain disclosure controls and procedures that are designed to ensure that information
required to be disclosed in our reports under the Securities Exchange Act of 1934 is processed,
recorded, summarized and reported within the time periods specified in the Securities and Exchange
Commissions rules and forms and that such information is accumulated and communicated to
management, including the principal executive officer and principal financial officer, to allow for
timely decisions regarding required disclosure. In designing and evaluating the disclosure controls
and procedures, management recognizes that any controls and procedures, no matter how well designed
and operated, can provide only reasonable assurance of achieving the desired control objectives,
and management is required to apply its judgment in evaluating the cost-benefit relationship of
possible controls and procedures.
45
Evaluation of Disclosure Controls and Procedures. An evaluation of the effectiveness of the
design and operation of our disclosure controls and procedures was performed as of the end of the
period covered by this Report under the supervision of and with the participation of our
management, including the principal executive officer and principal financial officer. Based on
that evaluation, our principal executive officer and principal financial officer concluded that our
disclosure controls and procedures were effective as of the end of the period covered by this
Report at the reasonable assurance level.
Changes in Internal Control Over Financial Reporting. We had no changes in our internal
control over financial reporting during the period covered by this Report that have materially
affected, or are reasonably likely to materially affect, our internal control over financial
reporting.
PART II OTHER INFORMATION
Item 1. Legal Proceedings.
Reference is made to Part I, Item 3. Legal Proceedings included in our Annual Report on Form
10-K for the year ended December 31, 2007 for information concerning material legal proceedings
with respect to the Company. There have been no material developments since December 31, 2007.
Item 1A. Risk Factors.
Reference is made to Part I, Item 1A. Risk Factors included in our Annual Report on Form
10-K for the year ended December 31, 2007 for information concerning risk factors. Except as noted
below, there have been no material changes in the risk factors since December 31, 2007.
We could engage in or approve transactions involving our common shares that inadvertently impair
the use of our federal income tax attributes.
Section 382 of the Code affects our ability to use our federal income tax attributes,
including our net operating loss carry-forwards, following a more than 50% change in ownership
during any period of 36 consecutive months, all as determined under the Code, an ownership
change. Certain transactions may be included in the calculation of an ownership change, including
transactions involving our repurchase of our common shares. When we engage in or approve any
transaction involving our common shares that may be included in the calculation of an ownership
change as determined under the Code, such as our recently announced share repurchase program, our
practice is to first perform the calculations necessary to confirm that such transaction will not
affect our ability to use our federal income tax attributes, including our net operating loss
carry-forwards. Such calculations are complex and are necessarily based on the public filings made
by our 5% stockholders with the SEC and certain related assumptions. Accordingly, it is possible
that, notwithstanding our practice of performing such calculations and our efforts to use the best
available information and conservative assumptions, we could approve or engage in a transaction
involving our common shares that causes an ownership change as determined under the Code and such
transaction could inadvertently impair the use of our federal income tax attributes.
We could engage in or approve transactions involving our common shares that adversely affect
significant stockholders.
In order to reduce the risk that any change in our ownership would jeopardize the preservation
of our U.S. federal income tax attributes, including net operating loss carry-forwards, for
purposes of Sections 382 and 383 of the Code, upon emergence from chapter 11 bankruptcy, we entered
into a stock transfer restriction agreement with our largest stockholder, the Union VEBA, and
amended and restated our certificate of incorporation to include restrictions on transfers
involving 5% ownership. These transfer restrictions could hinder the market for our common stock.
Under the transfer restrictions in our certificate of incorporation, our 5% stockholders are, in
effect, required to seek the approval of, or a determination by, our board of directors before they
engage in transactions involving our common stock. We could engage in or approve transactions
involving our common stock that limit our ability to approve future transactions involving our
common stock by our 5% stockholders in accordance with
46
the transfer restrictions in our certificate of incorporation without impairing the use of our
federal income tax attributes. In addition, we could engage in or approve transactions involving
our common stock that cause stockholders owning less than 5% to become 5% stockholders, resulting
in such stockholders having to seek the approval of, or a determination by, our board of directors
under our certificate of incorporation before they could engage in future transactions involving
our common stock. For example, share repurchases made pursuant to our share
repurchase program reduce the number of our common shares outstanding and could cause a
stockholder holding less than 5% to become a 5% stockholder even though it has not acquired any
additional shares. These transfer restrictions could hinder the market for our common stock.
Item 2. Unregistered Sales of Equity Securities and Use of Proceeds.
The following table provides information regarding our purchases of our common shares during
the quarter ended September 30, 2008:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Maximum |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dollar Value of |
|
|
|
|
|
|
|
|
|
|
Total Number of |
|
Shares that May |
|
|
|
|
|
|
|
|
|
|
Shares Purchased |
|
Yet Be |
|
|
|
|
|
|
|
|
|
|
as Part of Publicly |
|
Purchased |
|
|
Total Number of |
|
Average Price |
|
Announced |
|
Under the |
|
|
Shares Purchased |
|
per Share |
|
Program (2) |
|
Program (2) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(millions) |
July 1, 2008 - July 31, 2008 |
|
|
4,529 |
(1) |
|
$ |
49.44 |
|
|
|
|
|
|
|
|
|
August 1, 2008 August 31, 2008 |
|
|
158,100 |
|
|
$ |
48.78 |
|
|
|
158,100 |
|
|
$ |
67 |
|
September 1, 2008 - September 30, 2008 |
|
|
414,600 |
|
|
$ |
49.16 |
|
|
|
414,600 |
|
|
$ |
47 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
577,229 |
|
|
$ |
49.06 |
|
|
|
572,700 |
|
|
$ |
47 |
|
|
|
|
(1) |
|
Under our Amended and Restated 2006 Equity and Performance Incentive Plan, we allow
participants to elect to have us withhold common shares to satisfy minimum statutory tax
withholding obligations arising in connection with non-vested shares, restricted stock units,
stock options, and performance shares. When we withhold these shares, we are required to
remit to the appropriate taxing authorities the market price of the shares withheld, which
could be deemed a purchase of the common shares by us on the date of withholding. During the
quarter ended September 30, 2008, we withheld a total of 4,529 shares of common stock to
satisfy tax withholding obligations. Such shares were withheld on the applicable vesting dates
of the non-vested stock, and the number of the shares withheld was determined based on a
closing price per common share as reported the Nasdaq Global Select Market on such vesting
dates. All shares that we withheld during the quarter ended September 30, 2008 to satisfy tax
withholding obligations were cancelled and returned to the status of authorized but unissued
shares in connection therewith. |
|
(2) |
|
In June 2008, our Board of Directors authorized the repurchase of up to $75 million of our
common shares. Repurchase transactions are expected to occur at such times and prices as
management deems appropriate and are funded with the Companys excess liquidity after giving
consideration to internal and external growth opportunities and future cash flows. Repurchases
were not authorized to commence until after July 6, 2008. Repurchases may be in open-market
transactions or in privately negotiated transactions and the program may be modified,
extended, or terminated by the Companys Board of Directors at any time. |
Item 4. Submission of Matters to a Vote of Security Holders.
None.
Item 5. Other Information.
None.
47
Item 6. Exhibits
|
|
|
3.1
|
|
Amended and Restated Certificate of Incorporation of the Company (incorporated by reference to
Exhibit 3.1 to the Registration Statement on Form 8-A, filed by the Company on July 6, 2006, File
No. 000-52105). |
|
|
|
3.2
|
|
Certificate of Amendment to Amended and Restated Certificate of Incorporation of Kaiser Aluminum
Corporation (incorporated by reference to Exhibit 3.2 to the Quarterly Report on Form 10-Q, filed
by the Company on August 7, 2008, File No. 000-52105). |
|
|
|
*31.1
|
|
Certification of Jack A. Hockema pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. |
|
|
|
*31.2
|
|
Certification of Daniel J. Rinkenberger pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. |
|
|
|
*32.1
|
|
Certification of Jack A. Hockema pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. |
|
|
|
*32.2
|
|
Certification of Daniel J. Rinkenberger pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. |
48
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly
caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
|
|
|
|
|
KAISER ALUMINUM CORPORATION |
|
|
|
|
|
/s/ Daniel J. Rinkenberger |
|
|
|
|
|
Daniel J. Rinkenberger |
|
|
Senior Vice President and |
|
|
Chief Financial Officer |
|
|
(Principal Financial Officer) |
|
|
|
|
|
/s/ Neal West |
|
|
|
|
|
Neal West |
|
|
Vice President and Chief Accounting Officer |
|
|
(Principal Accounting Officer) |
Date: November 5, 2008
49
INDEX TO EXHIBITS
|
|
|
Exhibit |
|
|
Number |
|
Description |
3.1
|
|
Amended and Restated Certificate of Incorporation of the Company (incorporated by reference to
Exhibit 3.1 to the Registration Statement on Form 8-A, filed by the Company on July 6, 2006, File
No. 000-52105). |
|
|
|
3.2
|
|
Certificate of Amendment to Amended and Restated Certificate of Incorporation of Kaiser Aluminum
Corporation (incorporated by reference to Exhibit 3.2 to the Quarterly Report on Form 10-Q, filed
by the Company on August 7, 2008, File No. 000-52105). |
|
|
|
*31.1
|
|
Certification of Jack A. Hockema pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. |
|
|
|
*31.2
|
|
Certification of Daniel J. Rinkenberger pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. |
|
|
|
*32.1
|
|
Certification of Jack A. Hockema pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. |
|
|
|
*32.2
|
|
Certification of Daniel J. Rinkenberger pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. |
50